Sanjeev Singh

Experience

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  Sandhar Technologies Ltd.

  Jun 2009 - Mar 2016

  Sr. Engineer

   Knowledge of BIW Sub-assembly, Sheet metal stamping parts, welding Fixtures and Checking Fixtures To make part layout report & submit ISIR (Initial Sample Inspection Report) Analyzing customer complaints, line rejection, Supplier audit and taking corrective actions Defining and standardizing all the Quality Procedure Continuous process improvements (KAIZENS) to achieve consistent product quality Implementation of POKA-YOKES to eliminate human error To assure supplier end capacity & quality of new parts (SQA) To prepare control plan & operation standard & process control sheet To prepare sample parts, master sample & pilot lot Project member of Metal Fuel Filler project having 10 Nos weld assembly Sample Approval at Customer end and Checking Gauge Synchronization with Master Gauge Hands on experience of measuring instruments Hands on experience of SPC, MSA, Layout Inspection, PPAP, PSW & APQP Knowledge of internal audit technique, planning and execution Knowledge of engineering drawing, Knowledge of Geometric Dimensioning and Tolerances Show less

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  Badve Engineering ,Ahmedabad

  Mar 2016 - Jan 2017

  Asst. Manager

   Involvement in Green field project in Welding Shop Assembly line for New Product Development of Muffler Assembly Spec finalization with supplier & customer for New Model KWPL & K-86 Muffler assembly Identify and selection of new suppliers for alternate sourcing suppliers to de-risking supplies with cost reduction To ensure priorities are handled effectively by modifying plans and actions Process Planning, tooling & fixture of new vehicles and organizing the sample and proto parts for testing of Exhaust assly Conduct Welding Fixture & Die-try-out Global based suppliers & Handover Study and optimize cycle time & Ergonomics study in Manufacturing processes for individual manufacturing operations, Welding line, Sub assembly with proper balancing techniques Optimize the process with respect to cost saving in manufacturing without affecting end requirement of quality and on time completion Executing the facility or setup changes on line & stores through new product introduction Tracking and follow up of new development parts for implementation of DMN and for new vehicle building Matching of takt time with cycle time by doing Kaizen & Poka Yoke with least movement of robots in programming To reduce cycle time in robot line (KUKA & FANUC) Prepare SOPs for assemblies & Operating manuals for machines, training to shop and maintenance persons Engineering Change Management Process (ECN, & DCR) Handle the team and maintain good relationships with other concern Departments Show less

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  Nagata Auto Engineering

  Feb 2017 - Sept 2018

  Asst. Manager

   Involvement in Green field project in Press shop & Welding Shop (BIW) New Product Introduction (NPI): - Initial product assembly drawing study, facility planning, process planning with key focus on internal & external bench-marking & Process documentation (PFD, Control plan, PFMEA & SOP) for Wheel house assembly, Floor Panels and Fuel LID (Skin Panels) Procurement: - Capital Budget Request preparation & finalization of technical specifications with key focus on Quality, Cost & Delivery, purchase ordering, negotiation for equipment finalization & developing components in conformance to pre-set technical specifications Vendor Management: - Generation of RFQ, DAP, guiding & controlling the supplier in Design, manufacturing, buy part ordering, assembly of equipment's. Evaluate the vendors & negotiating the price, delivery schedule & terms Costing: - Preparation of internal budgetary cost estimation for Fixtures, Tools, Panel Checkers & Checking Fixtures Project Execution & Implementation: - Executing the installation, commissioning & trials of Jig, Fixtures and equipment at Body Shop as well as press Shop with smooth handing over project to concern agency  Quality: - Resolve the line & field Quality issue using 7QC tool and 5W1H technique Continual Improvements: - Identifying the projects in terms of low-cost automation, Poka Yoke & interlocks, Closing NVA through Time & motion study based on video method technology, Line balancing and KAIZEN Lay outing: - Plant layout modification by considering optimization of space, process flow, material flow & model mix ability and identification of assembling of parts per Station Industry 4.0: - Executing plant level changes through Industry -4.0 Show less

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  Force Motors Ltd

  Sept 2018 - now

  Deputy Manager

   Leading the Green field project for complete development from Proto to production handover of Recently Launched India’s First 33 / 41 Seator Monocoque Bus and Urbania Newly launched Project Prepared budget, Capex & Process Planning for 33 / 41 Seator Monocoque Bus Platform Prepared the Facility Planning for Multi models on manufacturing stages as requirement from Proto phase to Ramp up Phase Prepared the Time study (Cycle Time / Tact Time / through put time / Man Movement), Line balancing & fix the assembly process stages for TCF lines Prepared Techno-Commercial proposal & Techno-Commercial comparison sheet with ordering of Machines, tools and equipment's required for assembly shop for Monocoque Bus Prepared Scope of Supply for making of 33 / 41 Seator Monocoque Bus Generate of RFQ for assembly process manufacturing facilities like Jigs, Fixtures, Tooling’s, Material Handling system and End of line equipment's used in Vehicle Assembly Shop Participate in meetings of make & Buy decision Communicating with Customer/R&D to get the necessary customer deliverable to kick start the project with CFT link (BOM/SOP/Equipment list/Quality requirements etc.) Development of Time and Motion studies based on Video method technique and work sampling, setting of standard times and production norms for all manufacturing operations. (Calculate assembly wise activity VAA, NVAA and NNVA Visits at supplier end during development of Fixtures, equipment and machinery Re- Layout for Assembly Shop to Executing new projects for plant set up, expansion and modernization Responsible for New project introduction (both for Planning and Building) for Bus & Tractors Installation & commissioning, Safety buy off, Trial and hand over of machines such as Filling Machines, Pneumatic Tools (DC Nut Runners), Punching m/c, Conveyors, Manipulators, Wheel Alignment m/c, Tyre assembly and assembly process stages for TCF lines Show less