Sergey Vorontsov

Sergey Vorontsov

Workshop manager

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location of Sergey VorontsovMoscow, Moscow City, Russia

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  • Timeline

  • About me

    Project manager

  • Education

    • Saint-Petersburg High school #58

      -
    • Moscow State University of Applied Biotechnology (MGUPB)

      2004 - 2008
      Process engineer Dairy Technology and Processing
  • Experience

    • TURIBA

      Jan 1998 - Mar 2004
      Workshop manager

      Building and launching of workshops of concentrated milk with sugar and spreads from “scratch”. Management of workshop. • Manufacturing was launched. The products were sold to ice-cream (Talosto), confectionary and pastry manufacturers. • Developed technology and equipment to produce caramelized concentrated milk with sugar with 20 kg batches • Implemented 200 g plastic can packaging of the products

    • Renault

      Nov 2008 - Sept 2014

      Lean projects management within workshops at Welding and Assembly departments within hard conditions: complicated internal procedures, frequently changing environments (increasing diversity, daily plan corrections, turnover), budget shortage and limited human resources. • Initiated a project to replace humans in internal logistics processes with Automated Guided Vehicles (AGV). • Automation of supply the Main conveyor with assembled wheels (drawings, purchasing, installation and kick-off). Ergonomics improvement, wheels subassembly surface reduced for 25%.• Automation of processes at Door assembly conveyor: number of items supplied increased for 20% within the same surface and less number of operators, losses were reduced for 15%, ergonomics improved.- Trilogiq furniture Show less Start-up and implementation of the Integrated Factory Automation project – elimination of losses of manufacturing all over the plant (Body, Paint, Assembly shops): trainings, NVA data collection and analysis• Effectivenes of manufacturing increased for 70%- Many custom and profitable solutions of processes automation were developed and implemented. • Lean manufacturing teams were deployed at every department• Best practices exchange with all the Renault and Nissan plants- Trilogiq furniture Show less

      • LEAN Engineer

        Jan 2013 - Sept 2014
      • Project manager

        Nov 2008 - Dec 2012
    • Alfa Laval

      Feb 2015 - Dec 2017
      Unit Manager

      Development and management of Plate Heat Exchangers' components unit: 4 workshops - 50 employees. Process optimization. Planning, budgeting and manufacturing according to a volume of sales orders within “Safety – Quality – Delivery – Cost” KPI frames.• Effectiveness of manufacturing increased for 20% • Lean 6 Sigma project – cost of gaskets was reduced for 7%• Stock level was reduced; level of manufacturing scrap was reduced• Nuclear and Food equipment manufacturing were absorbed• Involvement of personnel into improvement activities increased from 10% to 90% Show less

    • Kingspan

      Jun 2018 - Sept 2018
      Head Of Manufacturing

      Manufacturing of insulation panel systems and structural steel solutions

    • Alfa Laval

      Mar 2019 - now
      Project Manager

      "Food & Water" Business UnitProjects in different food areas: - Apple puree storage and processing- Fish and fish by-product treatment- PHE Evaporation systems- Starch and gluten

  • Licenses & Certifications

    • Lean Six Sigma White Belt

      Alfa Laval
      Jun 2015
    • Lean Six Sigma Green Belt

      Alfa Laval
      Sept 2017