Ayush Kumar

Experience

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  Century Nf Castings

  Mar 2014 - Jun 2015

  Project Drafting engineer

  Plant Layout revisions, layout for civil, electrical, and new installation work, new plant 5S planning.• layout preparation and BOM of new project (furnace setup and civil work).• Prepare drawing of mechanical machine spare parts in CREO and AutoCAD.• maintenance Incharge of forklift at Hodal plant.

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  TANBRIJ AUTOMATION & ENGINEERING CO.

  Jun 2015 - May 2017

  Mechanical Design Engineer

  Detail Design, drawings, and development of customized special purpose machines.• Design approval process of machine/ projects with customer.• Supervision of workmanship quality, assembly process, and machine troubleshooting onsite.• Management of tool room Inhouse and outsource manufacturing, raw material, vendor development.

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  Pioneer machine and automation pvt. ltd.

  May 2017 - Jan 2018

  Mechanical Design Engineer (Project leader)

  • Detail Design, drawings, and development of customized special purpose machines.• Co-ordinate with electrical team (Provide Machine programming flow chart), purchase team, and in house manufacturing team to keep projects on time.• Design approval process of machine/ projects with customer.• Reduced unused stock standard items, by collaborating team and considering in ongoing projects.

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  Advis Technologies

  Jan 2018 - Apr 2021

  Senior Mechanical Design Engineer

  • Leading the design team, managing their tasks and providing required training.• Special purpose machines detail Design, drawings and DAP with customer as well as complete tracking of manufacturing and assembly process.• Effective concept development and cost estimation by thoroughly understanding the customer's requirements in the proposal phase• Coordinate with the electrical team, purchase team, and in-house manufacturing team to ensure timely completion of projects.• Improvement and supervision of inhouse workmanship quality, assembly process, quality inspection and machine troubleshooting and machine performance tuning onsite.Projects - Automatic assembly line for four-wheeler top ignition coil (LUCAS TVS)- Micro arc welding machine for ignition coil primary bobbin with vision inspection (LUCAS TVS)- Rotary automatic assembly station for Cater wheel assembly.- EOTL performance testing machine for Ignition coil construct with 5 testing station, re-circulating pallet system drive by pneumatic system, auto NG pickup and laser marking (LUCAS TVS)- EOLT performance testing stations for BLDC motor controller and Celling fan (LUCAS TVS)- Re-circuiting conveyor solution for PCB shouldering line (DENSO TEN MINDA)- Roller conveyor system for armature pallet with automatic pallet re-circulation (DENSO)- Armature pick and place from oven hot zone to cold zone (DENSO)- Torsional, Share and bending endurance testing machine for exhaust flex connector (SENIOR FLEX)- Water deep cum air leak testing machine for oil filter (DONALDSON)- Heat exchanger air leak testing with ATEQ unit (SENIOR INDIA)- Assembly station for steering assembly shaft pull out (RANA NSK)- Filter assembly for multiple models with quick change over (DONALDSONS)- Endurance testing inside climatic chamber for Car door window Regulator (SHIROKI TECHNICO)- Robo Painting with turn table (MINDA LIGHTING)- Magneto hub De-Burring machine (DENSO) Show less

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  AVL

  Apr 2021 - now

  System Designer Mechanics

  Design and development of SPM machines, engine mounting frames and Dynamometer intermediate frames.• DFME and design approval process of machine/ projects.• Design, development, and field vibration analysis of E-Motor test rig. (Critical challenge: 15000 RPM Bearing block design and its Run-in procedure, rotating parts dynamic balancing, transmission line torsional FEA, control system vibration within Vrms 4 mm/s)• Optimizing the Shell Thickness of a Pressure Tank and utility tanks by FEA analysis• Optimizing the design of heavy structures using in engine test cell facilities by FEA analysis.• Coordinate with the electrical team and purchase team to ensure timely completion of projects.• Finding the root cause of DYNO failure using RCA Fishbone documentation to support customer service dept.Project Highlights• LMV exhaust system’s water splash endurance testing system for MARUTI SUZUKI, (Challenges: Water spray on exhaust line during vehicle testing on chassis DYNO and prevent water spillage).• Power electronics testing station for Eaton, customize solution for SPC hight adjusting for ESCORT.• E-Motor testing mechanics and power measurement trolley for MATTER MOTOR.• ATS Brake tester, Speedometer, and Hydraulic Joint play detector for Commercial HMV and LMV.• ATV Chassis DYNO technologies transfer design study and development in India. Show less