Shailendra SAH

Experience

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  GMW Pvt. Ltd

  Jan 2001 - Jan 2003

  Technician - Fabrication & Assembly

   Working in Fabrication & assembly shop, handling Fabrication & Assembly of Machines 5s, Packing & Dispatch of machines.

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  KUSTERS CALICO MACHINERY PRIVATE LIMITED

  Jan 2003 - Mar 2005

  Technician - Assembly

   Handling Assembly of Machines, Hydraulic Power Pack, Hydraulic & Pneumatic connections. 5s, Packing & Dispatch of machines.

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  Suzlon Group

  Mar 2005 - Sept 2005

  Quality Control Inspector

   Carried out Fabrication, Visual, Weld Visual, Painting, Assembly and Dispatch Inspection and documentation. Inspection of incoming components & Raw Material & Paint TC review and validation. Inspection after Oxy cutting of parts, after edge preparation, during and after fit-up eg. Root gap, Root face and visual aesthetics. Dimensional & visual/Weld-visual inspection during welding & after welding of job. Blasting & Painting inspection (Surface preparation, WFT, DFT & Adhesion test), Assembly & Dispatch inspection as per Company Norm. Coordination with TPI, for Stage inspection and Clearance to proceed. Show less

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  Alstom Power

  Sept 2005 - Nov 2015

   Quality Wall Inspection, Key role playing to reduce NC & Customer Complain. Final inspection of All component before moving outside of factory. Packing & Dispatch inspection of export and Domestic Projects. NCR creation in NC data base and monitoring to close properly. Packing & Dispatch clearance through MTA and generating quality release note for final Dispatch. Tracking & Tracing of NCR during Final Dispatch & Clearance in SAP / Pmax (through QM / PP module) for movement of job one shop to another, as well as during final Dispatch. Handling Quality Wall inspector to achieve organization objective.  Daily QRQC, for effectively treat the problems of In-house, Out-source and customer complain. Support to achieve organization target through of KPIs, process control metrics (PCMs), AQMs etc. Carrying out final Inspection, Key role playing to reduce NC & Customer complain as well as help to improvement in deferent Section Fabrication, Machining, Assembly, Painting. Developed Packing & Dispatch section from initial stage and reduce Time, Money, customers complain etc.  Carry out root cause analysis of customer complaints by using 5Why, Blue Card, Yellow Card, 8D etc. Show less  Project coordination and Customer inspection. Fabrication, machining Dimensional, Stage & Final inspection, Generate Reports, NCR, MCRs.  NDT : DPT & VT (Visual & Weld visual) inspection and validation. Shot Blasting & Painting, in-process & Final Inspection as per painting scheme “Air, Water & Oil Contact”, (Surface preparation, WFT, DFT, Adhesion test “Cross/X-Cut & Pull-off test”, Holiday test etc. Outsource inspection & Vendor development for Painting process. Process Audit of fabrication & Painting. Show less

  • Quality Engineer - Fabrication,Panting, Packing & Dispatch

    Jun 2012 - Nov 2015

  • Quality Executive - Fabrication & Painting

    Sept 2005 - Jun 2012
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  GE Renewable Energy

  Nov 2015 - Jun 2016

  Production Quality Control Specialist

   Nov 2015 to Jun 2016, GE Renewable Energy Maneja Vadodara  Incoming inspection and validation in SAP/ P Max, through QM module. Test report review of bought out items. As well QRN, IFR, NCR & dossier etc. Handling Quality Wall, Packing & Dispatch & Painting Inspection and Quality relevant issues.

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  Santo Engineering Co Pvt Ltd

  Oct 2016 - Aug 2018

  Quality Engineer - Fabrication,Machining,Panting, Packing & Dispatch

   Kickoff meeting with project team and the client of the project. NCR and RCA for improvement, handling Quality team, TPI & Customer inspection. Incoming inspection, Raw materials Mill / Painting TC review & Validation. Coordination with Lab for check testing of Raw Material, review check-test Report & Validation. Fabrication shop stage inspection, PWHT Validation & SR chart review, final inspection & Trial shop assembly inspection & getting TPI clearance.  Weld Book / Weld plan preparation and approval.  NDT DPT, Visual/Weld visual inspection, Machine Component inspection & Assembly inspection. Shot blasting & Painting in-process & Final Inspection. Maintain calibration record of instruments & equipments and calibrating through NABL Lab.  Project documentation, Prepare report, MCR/MIR & final dossier as per client requirement. WPS PQR & WPQ as per ASME Sec. IX. Preparation and approval from third party & customer. Monitoring the welder's performance through Spot check Instrument handling: Varnier calliper , Micrometer, Bore gauge, Surface Roughness tester, Holiday tester, DFT/WFT meter, Pull-off tester, adhesion tester, Measuring tape, Height gauge, salt containment, dust test, Thredo light etc Show less

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  SP METALFAB PVT LTD

  Sept 2018 - Aug 2019

  QA Manager

   Incoming, In-process, Final inspection& Validation, handling TPI & Customer.  Visual, Weld-Visual, DPT, RT film interpretation and Hydro testing.  Shot blasting, Painting, Packing & Dispatch inspection.  MIR, Dimension, NDT, Hydro, Leak testing, Painting etc documents and final Dossier preparation.

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  Esquire Machines Pvt. Ltd.

  Sept 2019 - now

  Senior Engineer - Quality | MR

   Incoming, In-process Fabrication, Machining, Assembly inspection, Handling & Validation. Function testing, Hydraulic - Pneumatic test & load test of Machine as per company norm. Painting, Packing, PDI, Validate all Manuals & TPI Handling. Vendor assessment, Outsource inspection, Vendor rating for improvement. 5S, Kaizen, QRQC, NCR, CAPA & Prepare Daily, Monthly Quality reports etc. Maintain calibration record of instruments &equipment and calibrating through NABL Lab. ISO 9001 2015 QMS internal Auditor.-SAP Show less