Vishnu Thorat

Experience

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  MILTECH INDUSTRIES Pvt Ltd

  Aug 2007 - Dec 2010

  Quality Team member

  Producing and supplying interior and exterior plastic injection moulded & painted parts for automobile manufacturing sector and home appliance manufacturers.Key Responsibilities In-process parts inspection and FPA & LPA records maintain. Final product inspection of moulded and painted parts. Update daily final inspection and rejection review data reports. Monthly reports and top defect analysis report preparations. Inspection process training plan for newcomer in Quality department.Achievements ZERO rejection and customer complaint at customer end awards from TATA, TACO, Ficosa, LG, Videocon, and Jabil. Controlled and resolved parts mix up issue before PDI & dispatch. Achieved target Plan vs. Actual in final inspection area. Show less

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  Plastic omnium auto exteriour India Pvt. Ltd

  Dec 2010 - Jun 2014

  Quality Assurance Engineer

  Producing and supplying interior & exterior plastic injection moulded and spray-painted parts to automobile manufacturers and OEM.POAEI is the one of the biggest organizations in the automobile sector for parts manufacturing and supplying to OEM.Key Responsibilities Preventing Internal & External Customer complaints by taking corrective & preventive actions related to product for each customer complaints & ensuring effectiveness. Suggesting ideas for the final inspection line and process flow smooth operation for parts flow towards packaging process as per component importance and application. Monitoring monthly supplier performance & communication to suppliers. Maintain the parameter of In-process & customer quality. Develop and submit PPAP documents for new product launches to meet customer requirements. Execute and planning and customer line sequence as per JIT. Maintain the parameter of In-process & customer quality.Achievements ZERO down time target achieved appreciation from customer. Handled customer transactions when needed. New project product development and process identification for improving the productivity & RFT and changes with existing projects lay out for smooth flow of parts for avoiding customer complaint for delivery time. Work on part defamation and war-page issue of moulded, painted parts and reducing of internal PPM of mould shop & paint shop. Dry Film Thickness (DFT) monitoring on daily basis for avoiding part to part shade & DFT variation. L, A, B inspection for avoid customer complaints and implementation of wet-on-wet painting process. Show less

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  Galva Decoparts Pvt Ltd Pune and Vapi

  Jul 2014 - Jan 2016

  Senior Quality Assurance Engineer

  Producing’s and supplying injection moulded, spray painted, chrome and satin plated parts for automobile manufacturing sector, home appliance and electrical products manufacturers.Key Responsibilities Preventing Internal & External Customer complaints by taking corrective & preventive actions related to product for each customer complaints & ensuring effectiveness. Incoming quality parts tracking and data monitoring. Suggesting ideas for the designing & manufacturing the various types of gauges as per component importance and application. Monitoring monthly supplier performance & communication to suppliers (moulded parts suppliers). Maintain the Parameter of In-process & customer quality. Develop and submit PPAP documents for new product launches to meet customer requirements.Achievements Control the repetitive customer complaint in chrome plated parts. Reduce and reduce process rejection due to moulded parts geometry and design. Resolved plating and Jigs orientation issues-skip plating & over plating issue. Maintain & improved internal & external PPM level. Show less

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  S. L. Polycoat Pvt. Ltd

  Feb 2016 - Oct 2017

  Quality In-charge

  Plant Quality- In-process quality of paint shop and supplier, customer support manager, supplier audit & selection, process improvement, process lead auditor, handling customer and all ISO related audit as lead, monthly data presentation, improvement plan for continual improvement. top defect analysis and action plan implementation, work for CAPA.  Implementation and maintain of ISO/ TS 16949:2009 and ISO 9001:2008. Compile & write training material and conduct training sessions on improvement tools & methodologies. Ensure applicability of current quality policies, procedures, and objectives by keeping informed of the latest updates/ modifications related to ISO quality systems. Develop and submit PPAP documents for new product launches to meet customer requirements. Supplier quality & Supplier evaluation as per product specification. Incoming parts Quality Plan & Inspection plan documentations. Determines quality improvement parameters by identifying statistical methods relevant to manufacturing processes. Support the development of the customer corrective and. Documents control & plan for internal audit and customer audit. preventative action (CAPA), internal non-conformance and Quality Management Systems. Determines quality improvement parameters by identifying statistical methods relevant to manufacturing processes.Achievements Control internal and customer end PPM and rejection. Achieved production plan and actual on daily. Effective implementation of KIZAN and Poka Yoke and additional lean manufacturing tools. Implement and maintain certification of ISO/TS 16949 and ISO 9001 from TUV SUD CB. Best supplier awards from M & M, TATA group, and John Deere. Best supplier and ZERO customer complaint award received from Plastic Omnium Auto Exterior India Pvt Ltd. Pune (POAEI). Show less

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  KACST Solar-Orbit Technical Solutions

  Oct 2017 - Nov 2021

  Quality Assurance Engineer

  KACST is governmental organization in Saudi Arabia & KACST Solar is one of the legal entities. It is working as Solar manufacturer. “KACST Solar" is the first certified by TUV Rehinlaand in Middle East region ( Saudi Arabia) and functioning under the Water and Energy Research Institute (WERI) of KACST.Key Responsibilities Implementation and maintain of ISO/ IEC 17065: 2012. Coordinate and execute plans to maintain an ISO-certified quality system. Maintain, development and implement of the customer corrective and preventative action (CAPA), internal non-conformance and Quality Management Systems (QMS). Establish programs, policies, and procedures to evaluate precision, accuracy and capability of processes and products. Prepares reports by collecting, analyzing, and summarizing data, making recommendations. Prepare and review of update deliberation sheet, LAB test report with respect of the ISO standards. Procedures preparations for Smart meter testing and calibration with relevant ISO/ IEC standards. Responsible for internal audit plan and execution, implementation of CAPA internal audit/ external audit and their effectiveness.Achievements Successfully Implementation of ISO/IEC 17065 for certification body. SASO accreditation done for KACST Cert product Certification body. GAC accreditation done for KACST Cert product Certification body. Prepare and execute ins inspection body as per ISO/ IEC 17024:2012 Working on ISO 17025 energy smart meter testing & calibration lab. Show less

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  Premier Energies Photovoltaic Private Limited

  Nov 2021 - Sept 2022

  Assistant Quality Assurance Manager

  Premier Energies is one of the India’s leading solar modules manufacturers in Hyderabad that offers a broad spectrum of photovoltaic products ranging from Polycrystalline solar PV modules, Solar PV Module Mono Perc, Solar PV Module Polycrystalline to Mono PERC solar panels in India. Having a total annual capacity of 750 MW, our state-of-the-art solar cell and module manufacturing lines are equipped with the latest technology, producing reliable, long-lasting & cost-effective & energy saving solar cells and modules for a sustainable future.Key Responsibilities Module line in process quality check and defect analysis. Responsible for regular line testing planning & executions.  Implementation & maintain reliability testing LAB for solar module & cell. Plan & execution of PV module reliability testing as per IEC standard. Coordinate with different supplier of LAB equipment and customer for PV module testing. Show less

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  SL Polycoat Pvt. Ltd.

  Sept 2022 - Jan 2024

  Quality Assurance Manager