Amr Abdalla

Experience

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  T3A Pharmaceutical Industries Company

  Apr 2007 - Apr 2010

  In Process Control IPC Analyst

  Responsibilities:Ensuring the application of the Process Safety Management system andmaintaining safe operating conditions for assets.Increasing safety culture and conducting toolbox talks with frontline workersand operators.Implementing HACCP system for enhanced quality assurance.Developing and optimizing analytical methods for process control ofpharmaceutical manufacturing, reducing testing time and enhancing productquality.Achievements Implementation statistical process control.Participating in audits and inspections to ensure ongoing adherence toregulatory standards.Collaborating with cross-functional teams to assess and enhance processcontrol measures in accordance with WHO and European GMP requirements. Show less

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  IDI Pharmaceticual Company

  Apr 2007 - Apr 2008

  Medical Representative

  Negiation,communication skills,Marketing skills&Administration skills

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  Coca-Cola Egypt

  May 2010 - Aug 2011

  Quality Control Chemist

  Achievement:Successfully implementing a new quality control system specific to food andbeverage production, resulting in improved overall product quality and wastereduction.Responsibilities:Conducting chemical and physical analyses of raw materials, finishedproducts, and packaging materials specific to the food and beverage industryto ensure compliance with product specifications and regulatory requirements.Developing and validating analytical methods specific to food and beveragequality control to improve the accuracy and precision of test results.Conducting root cause analyses of non-conforming products andimplementing corrective actions specific to food and beverage production,reducing product defects and customer complaints.Collaborating with cross-functional teams of engineers and operators toidentify and implement process improvements specific to food and beverageproduction, resulting in increased efficiency and cost savings. Show less

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  Wahet Paris company for natural water_petroleum ministry

  Sept 2011 - May 2017

  Process Chemist

  Aqua Paris Company for Natural WaterAchievement:Successfully leading implementation of a new ultrafiltration system with anozonation package for treating natural water sourced from a 1000-meter-deepwell in the Western Desert of Egypt. Increased production capacity by 60%,concurrently improving quality to meet Drinking Water Egyptian Standards,ISO 9001 Quality Management System, and Good Manufacturing Practice(GMP).Responsibilities:Overseeing PLC operation, ensuring adherence to Safe Operating Practices(SOP) and operating manuals.Maintaining the Safe Operating Envelope (SOE) by continuously monitoringchemicals and process variables.Performing Clean-in-Place (CIP) for ultrafiltration membranes followingoperating manuals.Conducting backwashes for multilayers and carbon filters according to SOP.Monitoring chemical parameters (ozone percentage, TDS, conductivity, totalhardness, pH) in alignment with ISO 9001, Egyptian standards, and FDAregulations.Overseeing microbiological analysis, including total count, E. coli,chloroform, green yeast, mold, and algal contaminations. Show less

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  ASORC - Assiut Oil Refining Company

  Jun 2017 - now

  Achievements:Successfully implementing process safety management system to preventmajor accident hazard, improving process safety culture with our team andfront line operators and workers.Successfully increasing boiler efficiency ,sustainability and power savingprojectParticipating in process safety gap analysis & implementationResponsibilities:Successfully implementing and continuously enhancing the Process SafetyManagement System according to CCPS elements to prevent major accidentshazardImproving power savings and boosting boilers' efficiency and sustainability,while concurrently reducing environmental impacts, gas emissions, andenhancing gas monitoring.Daily reviewing shift logbooks ,override logbook and ensuring safe shiftHanover'sInitiating Management of Change for permanent/temporary/emergencysituations, ensuring seamless transitions and adaptability.Checking and monitoring DCS, PLC operation, and alarms to maintainoperational integrity.Issuing Work orders using SAP & MAXIMO user interfaces and overseeinginstrumentations, rotary, and static maintenance for sustaining safeoperations.Checking planned preventive maintenance and corrective maintenancestrategies for optimized asset performance.Checking Asset integrity strategy in collaboration with the QC team, ensuringadherence to quality standards.Manual handling according to safety standards and work instructionsChecking safe operating practices, SOP, Safe Operating Envelope, andOverrides to ensure compliance and safety.Actively participating in HAZID, HAZOP, and FERA studies to identify andmitigate potential hazards.Conducting inspections and ensuring integrity in collaboration withspecialized departments for pumps, pipes, pressurized vessels, tanks, etc.,according to standards and PFD, P&ID's.Monitoring wastewater treatment processes, including API separators,Dissolved Air Flotation (DAF) units, and biological treatments. Show less Achievements:Successfully implementing ISO 45001, 14001, and 9001 compliantOccupational Health and Safety Management System in a hazardous workenvironment.Participating in CCR& Existing utility from initiation ,safety studies ,constructions ,installations, pre commissioning, commissioning &start up )with 0% zero accidents during 3 yearsResponsibilities:Developing and implementing tailored safety policies and procedures for oilrefining operations, resulting in a significant reduction in workplace accidentsand incidents, including effective emergency response plans and Protectionbarriers leading/lagging indicators checkCoordinating comprehensive safety training programs for employees andcontractors in the oil refining industry, enhancing awareness and ensuringcompliance with safety regulations.Conducting regular safety audits and inspections in hazardous workenvironments to proactively identifying and addressing potential hazardsbefore incidents occurred.Collaborating with cross-functional teams of engineers and operators toinvestigating incidents, implementing corrective actions specific to oilrefining processes, thereby improving overall safety performance.Issuing and reviewing Permit to Work (PTW), conducting risk assessments,and developing work instructions.Leading and participating in accidents investigations and near-miss reports tocontinuously improving safety protocols and preventing future incidents. Show less

  • Utilities and Chemicals department manager

    Jul 2020 - now

  • HSE Section Head

    Jun 2017 - Jun 2020