MUSTAFA ABUBAKER

MUSTAFA ABUBAKER

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location of MUSTAFA ABUBAKERSharjah, Sharjah Emirate, United Arab Emirates

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  • Timeline

  • About me

    Production & Manufacturing Manager| Lean Six Sigma, 5S & Kaizen Expert | Driving Operational Excellence & Process Optimization

  • Education

    • Sudan University of Science and Technology

      2011 - 2016
      Bachelor of Science (B.Sc.) Mechanical Engineering Second-Class (2:2)

      Activities and Societies: - Academic affairs administration for 3 years at Sudan university of science and technology. - participating in a group with some colleagues for helping poor families.

    • Sudan University of Science and Technology

      2011 -
      Bachelor's degree Mechanical Engineering
  • Experience

    • GIAD Industrial Group

      May 2017 - Apr 2023

      • Managed machining operations, including turning, milling, boring, honing, grinding, and CNC machining, increasing production output by 25%.• Developed and carried out production schedules, optimizing resource utilization and reducing machine downtime by 30%.• Led continuous improvement initiatives and Kaizen projects, reducing process inefficiencies by 20% and enhancing production speed.• Implemented 5S methodology, improving workplace organization and reducing search time for tools and materials by 50%.• Established an employee evaluation system, improving workforce productivity by 15% and reducing operational errors.• Contributed to Lean Six Sigma projects, achieving a 20% reduction in cycle time and improving defect rates. Show less • Managed specialized machining operations, including boring, honing, grinding, and CNC machining, increasing efficiency by 20%.• Performed production plans, consistently achieving 100% of production targets while reducing material waste by 10%.• Applied geometric dimensioning & tolerancing (GD&T), ensuring a 98% accuracy rate in precision machining.• Collaborated with QA and maintenance teams, implementing predictive maintenance strategies, reducing machine downtime by 30%.• Conducted productivity analyses, identifying and implementing process improvements that led to a 15% increase in operational efficiency. Show less

      • Production Manager

        Apr 2022 - Apr 2023
      • Mechanical Production and Manufacturing Engineer

        May 2017 - Mar 2022
    • Sinastra

      May 2023 - Feb 2025
      Production Manager

      • Led woodworking production using panel saws, edge banding machines, and CNC routers.• Developed and implemented production plans to meet tight deadlines, reducing delays by 35%.• Optimized manufacturing workflows, increasing production capacity from 3,000 to 10,000 units per month.• Enforced quality control and compliance standards, ensuring all production met industry benchmarks.• Collaborated with procurement teams to ensure uninterrupted material supply and minimize downtime.• Managed a team of 100+ production staff, enhancing workforce efficiency by 20%.• Applied Lean Manufacturing & Six Sigma methodologies, reducing waste and improving cost-effectiveness. Show less

  • Licenses & Certifications

    • Write Professional Emails in English

      Coursera Course Certificates
      Dec 2016
      View certificate certificate
    • Speak English Professionally: In Person, Online & On the Phone

      Coursera Course Certificates
      Oct 2016
      View certificate certificate
    • AL ASAAD Factory Training Certificate

      ALASAAD STEEL FACTORY - SUDAN
      Apr 2015
    • Defence Industries System, Yarmouk Industrial Complex

      MASAD
      May 2018
    • Basics of Digital Control

      International Islamic University Malaysia
      Nov 2015
    • DAL Motor Company Limited Training Certificate

      DAL Motors
      May 2017