Charles Gai

Charles Gai

Intern Structural Engineer Assistant

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location of Charles GaiCambridge, England, United Kingdom

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  • Timeline

  • About me

    PhD Student at Advanced Structures Lab, University of Cambridge

  • Education

    • Harrow International School Hong Kong

      2012 - 2017
      High School Diploma A level 3A* 1A

      A level Subject Taken:PhysicsMathematicsFurther MathematicsChemistryAS level:Art and design A*( Edexcel highest mark of HK 2016)

    • University of Cambridge

      2021 - 2024
      Doctor of Philosophy - PhD Deployable Structures and Origami
    • University of Cambridge

      2017 - 2021
      Master's degree Engineering Honors with Merit
  • Experience

    • China State Construction Engineering Corporation

      Jul 2015 - Aug 2015
      Intern Structural Engineer Assistant

      Interned on the site of Viceroy Hotel project and at the headquarters’ technical department during bidding process. Learnt and produced AutoCAD designs plans for columns in different floor levels. Shadowed commercial department calculated relevant costs of materials for the construction of the airport.

    • China Construction Design International

      Mar 2016 - Apr 2016
      Shadow BIM Analyst

      Shadowed and worked with BIM specialists. Learnt and utilized AutoRevit and work on house designing with multiple floors and identified errors in the draft.

    • China Construction Design International

      Jul 2017 - Aug 2017
      Intern Structural Analyst

      Analysed cross section of concrete using XTRACT. Processed and analysed data provided by the client on seismic wave and forces on cables through Excel.

    • Cambridge University Eco Racing

      Sept 2018 - Jul 2021
      Bodywork Lead Engineer

      • Participated in the summer design team 2018, consisting of 13 students and various university supervisors, to build a 4-seater solar car for the World Solar Challenge 2019 in Australia. • Designed the car’s roll cage and bodywork including seats and doors using Solidworks CAD modelling.• Analysed roll cage, seat and door panel structural performance under various load conditions using finite element analysis (FEA) software Abaqus.• Explored various manufacturing methods utilizing carbon fibre (Mold making) and steel (CNC bending & joint brazing). • Participated in the World Solar Challenge 2019 in Australia. The team drove our self-developed solar car 524km across a public highway from Darwin to Adelaide. Finished 8th place in cruiser class and 3rd place in practicality judging. • Conducted mechanical maintenance during the race. Show less

    • Siemens Digital Industries Software

      Jul 2019 - Sept 2019
      Intern NX and Teamcenter Quality Assurance Application Engineer

      • Involved in the development cycle of NX 1899 and NX 1926. Designed both manual workflow and Python tests to verify and validate functions, commands and UI display.• Worked on actual client NX data to understand how users utilise NX along with Teamcenter and diagnose any major flaws in the system for a specific workflow or function, with primary focus on PCA variance, Shared Session across different users and mechanical routing using PTS templates.• Created C++ and Python validation tests that run periodically based on past customer-reported problems and bugs.• Explored and pilot tested Simcenter CAE in NX 1926.• Worked collaboratively in an international team. Monthly meeting with the U.S. and India office. Show less

    • Hercules Cambridge Product Design

      Jul 2019 - now

      Planned and led major events•Design tournament 2021 – 3 week-long event with 80+ participants and 10+ industrial speakers•SCRUM 2021 – 1 week-long design sprint with 3 teams outputting complete, rendered designconcepts for international design competitions such as iF Design AwardManaged five industrial client projects• Conducted interviews and shortlisted applicants for clients to review• Monitored project progress, standardised workflow and interacted with clients directlyFLIT Bike Client Project leader• Led a team of 4 students to design and prototype a full set of test rigs for electric bike company FLIT• Design scope includes mechanical vibration testing, pressure sensing, PCB programming, temperature monitoring and data processing Show less

      • Operation Advisor

        Oct 2022 - now
      • Head of Operation

        Oct 2021 - Oct 2022
      • Co-Founder

        Jul 2019 - Oct 2021
    • Neri&Hu Design and Research Office

      Jun 2020 - Sept 2020
      Intern Architect

      • Created concept architectural design for a multi-functional commercial complex with 8 different buildings as well as a detailed façade study for a high-rise residential building in Taipei.• Planned and produced a 15-minute showcase video which was shown during the 2020 Shanghai International Furniture Exhibition.• Designed and constructed different ratio (1:50, 1:100, 1:300) architectural models for various projects using a range of materials.

    • SpaceX

      Sept 2022 - Dec 2022
      Associate Engineer - Launch Tower Team
    • SpaceX

      Aug 2023 - Dec 2023
      Associate Engineer - Solar Array Team
  • Licenses & Certifications