
Ajay Kumar
Dy. Manager

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Skills
CommissioningSteam turbinesPetrochemicalCompressorsTurboexpandersAir compressorsGas turbinesPumpsGasPower plantsPetroleumProject engineeringPreventive maintenanceEngineeringMechanical engineeringMaintenance managementCondition monitoringRotating equipmentReliabilityFactoryMaintenance and repairTurbinesP&idRefineryFeedEpcPlant maintenanceHeat exchangersPipingValvesHazopAsmePower generationSteamDcsLngPressure vesselsRefineriesAssessorInternal verifierMechanical trainerOn job trainerAbout me
Mechanical Engineer with about 20 years of experience in driving reliability enhancement efforts, Field service, providing training and engineering consultancy services related to Turbo Machinery & Plant equipment used in Oil and Gas Industries Specialties: -Commissioning of Turboexpander (Oil & Magnetic Bearings) -Commissioning and Troubleshooting of Centrifugal Compressors (DR and Atlas Copco-Gas & Process) -Experience in maintaining reliability of Rotating Equipment, conducting RCFA -Experience in PLC programming (RS Logix 5000), HMI, Bently 3500 monitor etc. -Vibration Analysis, Condition Based Maintenance (CBM), Machinery remote monitoring -Developement and delivery of Training programs on Rotating equipment operation, maintenance and reliability. -Asset integrity audits, Asset life study, on-site operational performance evaluation .
Education

National Institute of Technology , Patna
1990 - 1995B.E. Mechanical Engineering First class with distinction
Experience

Reliance Industries Limited
Jul 1995 - Dec 2004Dy. ManagerWorked as Maintenance Engineer and deputy Maintenance Manager in Gas Cracker Ethylene Plant. Responsible for managing day to day maintenance, planning and execution of critical turnarounds activities. Monitoring of critical single line machinery on daily basis. Analysis of CBM data and take appropriate action. Involved in identification & management of Bad actor assets. Lead and participate in Root Cause Analysis. Preparation and review of Technical reports and recommendations. Lead Engineer in overhauling and inspection of CG/C2R/C3R compressors, Steam Turbines and Turboexpander. Show less

Mafi Trench Atlas Copco USA
Jan 2005 - Feb 2010Manager- Field ServicesCertified FSR/ Commissioning Engineer for Turboexpander system.Provided technical site support for commissioning, troubleshooting of Turboexpander and associated system equipped with oil bearings and magnetic bearings. Handled numerous field assignments in major oil and gas companies, Petrochemicals, Gas processing plants like Shell, Exxon, Chevron, Saudi Aramco, PETRONAS, CNPC, SINOPEC, PTTEP in over 20 different countries. Participation in Engineering support activities like FAT, SAT, control system upgrade and Reverse engineering. Analysis of field operating data and machine operational performance. Assisting system design group in logic preparation, PLC & HMI programming. Show less

Dresser-Rand - A Siemens Business
Feb 2010 - Jul 2010FSR (Turbomachinery)FSR (Turbomachinery)Provided technical site support for installation, commissioning and troubleshooting of Dresser Rand make Compressor, Steam turbines in India and Asia pacific regions. Handled major LSTK project as project manager in Reliance Industries, India for Maintenance and recommissioning of six Dresser Rand compressor (CGC, C2R, C3R) and three single line Mitsubishi Steam Turbines in Ethylene plant.

PETRONAS
Jul 2010 - Jun 2017Technical Professional-Rotating equipment.Responsible for providing engineering consultancy services to PETRONAS operating units. These services include but not limited to Asset integrity review, Asset life study, Project engineering support, participation in RCFA, Technical and safety audits. Job responsibilities also cover Review and update of PETRONAS Technical Standard, involvement in FMEA, criticality analysis, review of maintenance and safety procedures. Provided technical solutions in order to minimize plant downtime and increase reliability of rotating equipment including pumps, compressors, fans, turbines, engines and their auxiliary systems like Mechanical Seals, Dry Gas seals, control system, anti-surge and Lubrication systems. Mentoring of young engineers and provide structured training to bridge their competency gaps. Conduct structured assessment to place them in a suitable competency grade. Show less Rotating equipment TrainerWorked as Rotating Equipment trainer at INSTEP, PETRONAS. Engaged in preparation and delivery of high impact training programs for Engineers and Technicians and provided them necessary support in bridging their competency gaps. Engaged in Training and development of following personnel: -• Skill group (SKG) functional training to PETRONAS Engineers.• Exxon Mobil offshore plant Technicians/Engineers.• Petroleum Technology Program (PTP) Trainees.• Technical staff from other domestic & overseas Oil and Gas Plants. (Sudan, Turkmenistan, Myanmar, Iraq, Equatorial Guinea, Papua New Guinea). Show less
Technical Professional (Rotating Equipment)
Nov 2013 - Jun 2017Trainer-Rotating Equipments
Jul 2010 - Oct 2013

Strategic Technical Solutions
Jul 2017 - Mar 2018Rotating equipment Specialist, Turboexpander Field service expert and Experienced TrainerTechnical consultancy, development and delivery of training programs related to Rotating machinery, Reliability and maintenance management.

Petrofac Training Services
Mar 2018 - Sept 2019Mechanical Trainer and AssessorMechanical trainer and assessor in “Operations Technical Personnel Development (OTPD)” department of Kuwait Oil Company (KOC),

PETROTEKNO
Sept 2019 - Nov 2022Mechanical Trainer & Assessor
Petrofac Training Services
Feb 2022 - nowMechanical Trainer and Assessor
Licenses & Certifications

Certified Turboexpander FSR
Atlas Copco Mafi-Trench Company LLCJul 2005
Boiler Proficiency Certificate (Engineer)
Directorate of Steam Boilers, IndiaOct 1996
Technical Professional (TP) & ACD Assessor
PETRONASJul 2014
SQA L&D9DI (SCQF Level 8) Workplace Competency Assessor
SQA – Scottish Qualifications AuthorityJan 2020
SQA L&D11 (SCQF Level 8) Internal Verifier
SQA – Scottish Qualifications AuthorityJun 2019
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