ESLAM ALI

Experience

• 

  MAF STEEL

  Sept 2014 - Mar 2015

  Mechanical Manufacturing Engineer

  • Prepared and implemented action plans effectively to maximize overall equipment efficiency of production machines.• Developing and improving manufacturing processes.• Analyze and propose solutions to engineering problems.• Preparation of Engineering and fabrication drawings.• Carrying out of 3D modeling, assemblies and Detailing of all ongoing projects using Solid works• Coordinate machine shop activities, set priorities and track progress. Ensure the shop is properly equipped and organized and that the equipment is safe. Enforce safety standards.• Coordinate overflow work with local suppliers.• Implement and maintain a lean manufacturing culture.• Designing and planning equipment layout• Distribution of workload to operators to achieve daily production targets.• Prepared plan day to day production to achieve maximum production.• Troubleshooting and solving technical problems.• Record and preparation of tool history coordinating with purchase, planning, stores, tool, room.• Development of operator through multi-skill. Show less

• 

  Power House Egypt

  Apr 2015 - Aug 2018

  Planning Engineer

  • Plan and mange projects including specification review, scheduling, engineering, fabrication, material control and procurement.• Develops manufacturing processes, process improvements, and provides related technical support.• Plan and manage process-improvement projects and support production methods and processes for manufacturing center. • Preparation of Method of Statement and Risk Assessment for filed installation and fabrication of piping works.• Coach & mentor, motivate, and supervise project team members and sub-contractors and influence them to take positive action and accountability for their assigned work. • Monitor the process and operation of the fabrication shop and apply R&D Process.• Apply engineering principles and best practices towards improving & managing manufacturing process.• Manage all communication with supervisors to ensure efficiency of all fabrication process resolve all related issues.• Review all Engineering drawings that should be followed in the fabrication process.• Prepare Action Plan and Daily & weekly progress required.• Coordinated construction activities with all relevant parties.• Reviewed and analyze monthly production plan against target volume against capacity and resources.• Make report and lead meeting to show actual versus planning production (effectiveness condition) and show root cause decrease productivity. • Track the delivery of all project-related materials.• Performance and profitability calculation. Show less

• 

  Spetco International Petroleum Co.

  Aug 2018 - now

  Lead Fabrication Engineer

  • Planning & managing of manpower allocation for all projects in the shops alongside the operation department.• Manage all communication with supervisors and ensure efficiency of all fabrication process and resolve all fabrication issues that arises.• Reviewing and creating maintenance plans • Established strategic direction working closely with fabrication and QC departments to ensure strict adherence to production and quality control standards, integrated scalable manufacturing and production controls that resulted in a 90% decrease in non-conformance. • Analyze all root causes for all fabrication issues and resolve same and implement all new process tools according to required order.• Plan all materials for new products and ensure optimal utilization of all resources and administer product orders and ensure compliance to all timeframe for all fabricated products.• Coordinated with the engineering and procurement department regarding the interfacing of construction activities and Material & Equipment availability. • Implementation of planned work schedules on site to achieve delivery.• Analyzing and presenting to management Critical Path Analysis, exposing all critical activities.• Preparation of weekly & Monthly Reports as per client demand.• Preparation of progress & Resource S-Curves.• Provide an independent view of project status and progress trends and input into schedule risk analysis.• Preventing project from over budgeting at any stage by comparing Planned Revenue with Earned Revenue.• Calculating and presenting Cost Performance index, Schedule variance and % Productivity to client and management.• Ensuring that safety procedures are followed all times on the shop floor.• Maintain quality for all fabrication from conceptualization to implementation. Show less