Sai Srinivas

Experience

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  Team Les Chevaux |

  Aug 2018 - Mar 2020

  Team Lead and Design Engineer

  • Led a diverse team of 25 professionals, overseeing various subsystems in the design and fabrication of an all-terrain vehicle• Utilised CAD software including SolidWorks and Creo to meticulously design crucial components of the all-terrain vehicle (ATV), such as the chassis, hubs, and body. Employed these software tools to ensure precise engineering specifications and to effectively address design constraints• Conducted static and dynamic stress analysis for ATV chassis and critical components including hubs, brake discs, and suspension systems. Utilized ANSYS for static analysis to evaluate performance under various load conditions and LS-DYNA for dynamic crash tests to assess impact resistance• Implemented rigorous quality control protocols to ensure compliance with competition regulations. Conducted meticulous inspections and testing procedures to verify the reliability, durability, and safety of fabricated components• Documented comprehensive Bill of Materials (BOM) for the vehicle and maintained detailed records of manufacturing processes, material utilisation, and test outcomes. Produced regular progress reports for both the team and upper management to keep all stakeholders informed of project advancements• Performed Design Failure Mode and Effects Analysis (DFMEA) and Root Cause Failure Analysis (RCFA) on over 20 components. Identified potential failure modes and root causes, leading to actionable design improvements that increased component strength by 15% and reduced weight by 10%• Developed and adhered to project timelines, ensuring the timely completion of fabrication milestones. Successfully delivered the fabricated vehicle within the competition deadline, showcasing effective project management skills• Utilised advanced engineering tools including HyperMesh, LS-DYNA for component and chassis analysis, and SolidWorks for component design Show less

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  Reliance Retail

  May 2019 - Dec 2019

  Facility Management Intern

  • Successfully managed and maintained facilities and provided necessary support to all stores as a part of the facility management team, resulting in an increased customer satisfaction rate of 85%• Developed and implemented an industry-standard project, which reduced power consumption by 25% and overall operational costs by 15%• Implemented and managed a work ticket system, warehouse management system, and human resources processes using SAP software to optimize tracking and resolution of tasks and projects thereby reducing project timeline by 10% Show less

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  YUCAN Technologies

  Sept 2019 - Mar 2020

  Design Engineering Intern

  • Conducted advanced CAE analysis on ATV frame and crankshaft components using Hypermesh and LS-Dyna, resulting in a remarkable 15% improvement in overall component performance• Applied CAE insights to inform manufacturing engineering practices, guaranteeing the production of top-quality components• Collaborated cross-functionally to seamlessly integrate optimized designs into the manufacturing process, fostering continuous improvement in product performance and durability• Created visualizations to analyze and interpret simulation results using Power BI identifying key areas such as energy distributions for further optimization and improvement Show less

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  Systems India INC.

  Sept 2020 - Jul 2021

  Assistant Engineer - Maintenance

  • Collaborated cross-functionally to develop a new rule addition procedure in the order processing system, reducing manual intervention on purchase orders for the European Union marketplace from 2% to 1.4%• Conducted stress analysis and finite element modeling for over 50 structural components to evaluate performance under various load conditions, improving design reliability by identifying and mitigating potential failure points• Performed material property assessments including tensile, compressive and shear strength tests to determine mechanical properties such as yield strength and fatigue limits, enhancing durability by integrating into design improvements• Led failure analysis investigations for critical components, identifying root causes and implementing design improvements that reduced failure rates by 30% and increased component longevity.• Utilised software tools such as ANSYS for advanced simulations and computational analysis, optimizing structural designs and achieving a 25% reduction in weight and material costs• Orchestrated fabrication and maintenance of components, achieving a 95% passing rate on quality inspections, aligning with industry standards• Implemented rigorous testing protocols, resulting in a 100% passing rate on tensile and hardness tests for all manufactured components, extending component life• Utilized data-driven strategies to optimize procurement processes, resulting in a 15% reduction in supply chain costs• Implemented data analytics to identify and address product defects, resulting in a 25% improvement in product quality and customer satisfaction• Leveraged SQL to create an interactive Tableau dashboard, featuring charts illustrating productivity, material costs, and profit margins, contributing to increased annual revenue• Collected and analyzed equipment performance data to identify trends and potential areas for improvement Show less