Experience

• 

  Simpson & co

  Oct 2009 - May 2020

  Assistant manager

  1. Assistant Manager, Simpson & co, CHENNAI· In charge of managing Quality Assurance functions in various Sections as Incoming Material and Outgoing/Customer dispatch Engine parts Inspection, Engine Cyl Block, Head and Crankshaft manufacturing and Engine Assembly Division• Engine Testing and Validation at Reqd Power, Torque and Speed and Emmision testing as per ARAI requirements.· Organized continuous quality audits to ensure compliance with quality management systems system and sound functioning of the process Non Conformances of Product/Process, Flagging deviations such as incomplete assembly of engines (material shortage), and process change. · Undertook Root cause analysis of process flaws by applying various quality tools like · Gauge R&R, 7 QC Tools, 5Y,5S,Process Map, PFMEA so on. Implement Corrective action with coordination of Line supervisor, Material Vendor and Customer.· Achieved reduction of monthly rejection levels to 100 PPM from 20,000 PPM of regular Customer Quality issues.· Ensured periodical calibration of Torque Wrenches, Gauges and proper condition Tool and Equipment used in line thru frequent audit and maintaining Calibration record.· Conceptualized and implementing Defect elimination techniques such as Poke Yoke in work place and create awareness among operators regarding Technical procedures and Quality concerns in day to day work. · Reduce operating costs by eliminating wastes/non value added processes, improved optimisation of process.thru implementing Kanban LEAN manufacturing, JIT, Kaizen and VAVE Techniques. · Worked in 3D Modelling of Engine parts using Solidworks,Autocad and Pro/E software. Show less