Paul Sunny

Experience

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  Gujarat Gas Company Limited (BG Group)

  Jul 2006 - May 2011

  Sr. Engineer

  Safety Reporting and closing of Near Misses, Hazards. Carrying out Work Place Inspections Carrying out Risk Assessment,storage of hazardous chemicals (Ethyl Mercaptan & Sodium Hypochloride) Provide safety on confined spaces & maintenance on Natural gas systems. Auditee of ISO 14001 & OHSAS 18001 in the organisation Planning & implementing preventive, predictive & breakdown maintenance schedules for plant equipments & machinery- Pressure Reduction Valves (Tartarini), Flow Control Valves (Fisher), Filtration Units, Odorisation Units(YZ Systems), Ball Valves, Plug Valves, Gate Valves, Globe Valves,Pressure Relief Valves  Liaising with external & government authorities like power & telephone companies, Surat Municipal CorporationMajor Projects⇨ Hydro testing of Vertical Dry Gas Filter at 124.5 Bar (g): Leading a team of 10 – 15 contractor personnel in setting up, pressurizing, swabbing of vertical dry gas filters.⇨ Up-Gradation of Underground Pressure Reduction Systems: Handling fabrication, laying of steel pipeline, setting up of new pressure reduction stations, laying of polyethylene pipeline, hydro testing, pneumatic testing and gas commissioning.⇨ Installation of Odorant (Ethyl Mercaptan) Dozing Systems.⇨ Overhauling of 26” dia, 600 # Pressure Reduction Valves⇨ Pigging of 26 kilometer 16” MS pipeline using Foam, Brush, and Calliper & Magnetic Flux Tool.⇨ Part of the team that carried out shifting of 6” MS steel pipeline: The project aimed at the management of contractors, coordination with operations dept., fabrication & hydro testing of spool piece, purging of gas network, cutting, welding, magnetic & ultrasonic testing of pipeline.⇨ Carrying out the shifting of polyethylene pipeline, concrete coating of MS pipeline as per the requirement of Surat Muncipal Corporation & other utilities.⇨ Patrolling of MS & PE network within the city. Show less

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  Gulf Oil Lubricants India Ltd.

  Feb 2012 - Mar 2016

  Sr. Engineer Maintenance

  Key Result AreasSafety Internal Auditor for OSHAS 18001 Maintenance of Rotary equipment including Fire Hydrant pumps & monitors. Carrying out risk assessment & implementing safety procedures/norms of road & building construction sites. Carrying out “Root Cause Analysis” & “Hazard & Near Miss Reporting”. Carrying out risk assessment & implementing safety procedures for “steel fabrication”, “production of lubricant oil”, "work at height","warehouse construction" and all maintenance related activities.  Authorisation of safety permits.Conducted national safety week programs in absence of senior safety manager for whole factory. Monitored BOD/COD of effluent; drinking water quality, noise level and air quality through approved third partyEnsured calibration of gas detector.Maintenance Maintenance of Rotary equipments including Gear boxes ( Gear Box of Pouch filling M/c, Gear Box of Stirrer of 20 Kilo Litre Blending Kettle, Gear Box of Conveyor), Gear Pumps, Motors, Screw compressors, Thermopac, Air Conditioners, Packaging Lines, Fire Hydrant Systems,Demineralisation and R.O plant,ADBlue plant, DG set,Cage lifts and hoists, Cooling towers.Maintenance of blending kettles. Hydro testing of air receiver tanks. Oil pressure testing of Thermopac coils. Part of the team that is implementing “ISO/TS 16949” & “OHSAS” in the organisation. Calculating “Mean Time Between Failure” & “Mean Time To Repair” for all machines Calculating Monthly & Yearly “Cost of Maintenance”  Carrying out negotiations with vendors & procurement of spares.Projects1) Supervising construction of retaining wall, concrete road.2) Installation of 120 bottles per minute automatic oil filing line. 3) Painting of 41 storage tanks and pipelines.4) Construction of 1000 KL oil storage tank.5) Construction of 100 KL filling tank. Familiarity with SAP. Show less

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  Gulf Oil Lubricants India Ltd

  Apr 2016 - Mar 2022

  Asst. Manager Maintenance

  Key Result AreasSafetyImplementation of ISO 45001Maintenance of Rotary equipment including Fire Hydrant pumps & monitors.Risk assessment & implementing safety procedures of road & building construction sites."Root Cause Analysis” & “Hazard & Near Miss Reporting”.Carrying out risk assessment & implementing safety procedures for “steel fabrication”, “production of lubricant oil”, "work at height","Electrical work","Confined Space Entry" and all maintenance related activities. Safety permit authorisationSafety champion for department. Trained Fire FighterThermography analysis Maintenance Maintenance of Rotary equipments including Gear Box of Stirrer of 20 Kilo Litre Blending Kettle,Stirrer of blender,Gear Pumps, Motors, Screw compressors, Thermopac, Air Conditioners, Packaging Lines, Fire Hydrant Systems,Demineralisation and R.O plant,ADBlue plant, DG set,Cage lifts and hoist, Cooling tower, 20 KL HDPE tank,MS and UPVC pipeline,forklift, Centrifugal Pump, ASRS, Borewell,Polymer Shredder,Air Drier,Chiller.Statutory compliance of oil storage tank, forklift,air receiver tank wall thickness,cage lift,chain pulley blocks,safety belt.Maintenance of plant roof and drain line. Hydro testing of air receiver tank. Oil pressure testing of Thermopac coil. Calibration of mass flow meter at vendor site.Management of fabrication,civil, plumbing contractor.  Calculating MTTR & MTBF  Calculating Maintenance Cost Procurement of spares.Projects1)Installation of blending kettle by fabrication of MS structure. 2)Installation of 1 tonne EOT crane. 3) Installation of National Aeronautical Society standard oil filtration unit. 4) Laying of epoxy coating on shop floor.5) Fire hydrant pumps,sprinkler system installation6) Installation of Heat ExchangerFamiliarity with SAP.Part of team that implemented TPMOJT on safety and plant equipments to team members.Appraisal of teamMentoring apprenticesBasic knowledge of PLC and automation Show less

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  Gulf Oil Lubricants India Limited

  Apr 2022 - now

  Deputy Manager

  Projects:1) Conversion of Diesel based Thermopack to Natural Gas Based Fuel.2) Conversion of Base oil Storage tanks to Blending Kettles using Jet Mixer Nozzles.3) Installation of lifting equipment/ EOT cranes for ease of shifting 200 Ltr barrels after filling4) Construction of Steel Mezanine floor to double storage capacity of Packaging Material.5) Increase in vertical span of cage lift to cater to newly constructed Mezanine Floor.6) Procurement of Steel members & Construction of 100 Kl filling tank and leakage testing of the same.7) Procurement of Steel members,pipes & accessories, FAT of 4 Nos bullets tanks, Construction of civil foundation,Execution/ Erection of tanks on bolted Steel Structure, Calibration of tanks, Insulation of Limpid coil. Show less