Sam Thomas

Sam Thomas

QC Inspector

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location of Sam ThomasUnited Arab Emirates

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  • Timeline

  • About me

    Quality Control Engineer at ADNOC Group

  • Education

    • St mary's Higher Secondary School,Trivandrum,Kerala,India

      1997 - 1999
      10 th 10th
    • Visvesvaraya Technological University

      2001 - 2005
      B.E MECHANICAL

      Activities and Societies: Debate Team

  • Experience

    • TECHSHARP Engineers PVT Ltd

      Oct 2007 - Aug 2009
      QC Inspector

      QC Inspector From:-Oct-2007 Checking, inspecting and testing incoming welding and construction materials to ensure they meet project specification requirement. Identifying and preparing Welding Procedure Specification WPS & PQR for jobs as per project specifications and verify Welders meet WPS requirements. Profound knowledge in different welding processes like GTAW, SMAW, and FCAW etc. Familiarize with Approved Drawings, Governing Standards and Specifications. Familiarize with the Approved Quality and Inspection plan. Review fabrication/erection, documents and work quality in terms of specification, workmanship and other variables as indicated in the above-mentioned documents as per requirements of QC standard operating procedure and client’s specification. Involved in the different types of inspection and surveillance like internal visual inspection, thickness measurement inspection, external visual inspection etc. Monitoring welder’s performance and conducting visual inspections of welds and repairs of welds in accordance with company procedures and international codes of practice. Show less

    • AYTB

      Nov 2009 - Jul 2011
      QC Engineer

       Involved in Quality control jobs including site inspection (checking with isometric punch list preparation, Fit-up and visual inspection of weld joints), Test pack preparation, Report preparation.  Co-ordination with the client for the timely completion of the project.  Inspection of Flange, valve inspections (gaskets, Bolt material, Bolt tightening check etc.) Analyze of various welding techniques (TIG, SMAW)etc. Handling with different electrodes for Alloy steels and stainless steels according to the welding procedure. Familiarized in isometric drawings. Welding inspection and welder’s performance qualification Interpretation of Radiographic films. Experience in line checking with isometric drawings & preparation of red mark up & as built drawings. Punch List Preparation. Hydro-test witness and final walkthrough inspection. Reporting field trouble reports, initiate reports for non confirmed items for the specific job/ or item and submit solutions and resolve issues & close NCR’s, CAR, etc, and control processing of NCR works until the deficiency or unsatisfactory condition is corrected. Overall control of painting activities. Ensure all blasting and painting activities are carried out as per approved procedures and specifications.  Ensure only approved abrasives, paint materials are used.  Monitoring weather conditions, abrasive blasting, paint applications etc. Qualifying the blasters and painters. Inspection of blast surface, painted surface and preparation of relevant reports. Conducting DFT checks, Holiday checks, Chloride testing etc.PROJECTS INVOLVEDFLOUR ETHYLENE PIPLELINE PROJECT, Jubail.PDH/PP TAM-2011 TASNEE, Jubail.IGC 13H-11-01 Reformer shutdown SIPChem, Jubail.SHARQ TAM 2010, Jubail.NCP GREEN FIELD PROCESS PROJECT, Jubail.TURNAROUND AT SAMREF, Yanbu, Saudi Arabia.SHUTDOWN AT TECHNIP YANSAB, Yanbu, Saudi Arabia Show less

    • ARM GROUP

      Dec 2011 - Apr 2020

      QA/QC Engineer from July-2012 Project Inspections of various equipment including U Stamp Silo’s, Storage Tanks, Piping, Structures. Co-ordination with ASME Inspector for stage wise ASME inspection and MDR preparation. Preparation / Review of QAP, ITP, WPS and Procedure qualification. Conducted Welder Qualification Test (WQT) and Procedure Qualification Test (PQR) as per Applicable Standards and Client Specifications  Radiographic Film Interpretation of Tanks, Piping Spools, Vessels as per Client Specification and Applicable Standard. Inspection of incoming material inspection as per PO/specifications. Review of material certificates with respect to codes / engineering drawing/specifications. Reporting any discrepancies as per defined procedures and to ensure that corrective action has been carried out. Ensuring that the welding and testing equipments are calibrated. Performing periodic inspection of products stored in the warehouse and check whether storage and preservation method applied is as per manufactures instruction. Review of NDT reports. Generating NCR in case of violations and monitoring corrective action. Show less

      • Quality Assurance Quality Control Manager

        May 2018 - Apr 2020
      • QA/QC Engineer

        Dec 2011 - May 2018
    • ADNOC Group

      Jun 2020 - now
      Quality Control Engineer
  • Licenses & Certifications

    • CSWIP 3.1

      TWI
      Jul 2011