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Tushar Kadam

Tushar Kadam

Supervisor - Engine Assembly

Followers of Tushar Kadam1000 followers
location of Tushar KadamPune, Maharashtra, India

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  • Timeline

  • About me

    General Manager at Tata Cummins Pvt. Ltd.

  • Education

    • Birla Instititute of Engineering and Science, Pilani

      2013 - 2016
      Bachelor's degree Mechanical Engineering First

  • Experience

    • Mahindra & Mahindra Ltd.

      Nov 2001 - May 2004
      Supervisor - Engine Assembly

      Worked in an Engine assembly shop with total workforce of 25 peoples & capacity of 60 engines/shift.Effective utilization of available resources to achieve production requirements.Failure analysis & problem solving through continuous improvements & monitor its effectiveness.Used various techniques for overall improvement of assembly shop like 5S, kaizens & poka-yoke.Prepared standard operating procedures & work instructions in what, how & why sequence.Engine testing failure analysis & corrective actions to avoid the re-occurrence. Show less

    • HINDUSTAN MOTORS LTD

      May 2004 - Dec 2004
      Supervisor - Engine Shop

      In process quality inspection for process adherence & non-conformance in block & head line.SPC studies for critical operations & Gauge R & R studies for new gauges.Analysis of customer complaints & solve them by CAPA.ISOTS 16949 documentation (PFMEA, CONTROL PLAN, & PFC, Operation standards updating, NCP handling & Pareto analysis records)

    • Nipuna Services Limited

      Dec 2004 - Feb 2006
      Methods Analyst - Industrial Engineering

      Creation & modification in assembly sequence of engine manufacturing operations in AIS.Set time standards for existing & new operations using CDSA.Assembly model images for paperless factory terminals for better understanding of operations to the operators.PFMEA & control plans for new & existing assembly operations

    • AVTEC LTD

      May 2006 - May 2008
      Quality Assurance Engineer

      Responsible for Quality functions of AVTEC & LANCER engine assembly.Daily SPR monitoring, rejection analysis & take counter measures to improve SPR.Focus on major rejections & reduce the rejections using TOP-5 issues solving method.Monitor the engine performance test & performance ratingsMonitor customer end PPM & implement actions to reduce it by root cause analysis & improve customer satisfaction index.Implement & monitor QCOS & Quality Basics System on engine assembly line.RPN reduction planning, PFMEA & control plan review. Conduct management reviews on weekly basis. Show less

    • Tata Cummins Ltd.

      May 2008 - Jan 2011
      Manager - Change Control and Configuration Management

      Design product architecture from configuration point of view.Drive Engineering Change Control activities in the plant.Support VPI/VPCR projects.Initial process planning for B series engines (Mechanical & ISBe).Capacity planning for an assembly line with high mix & high volumes.Time Study using MOST & line balancing for 60K & 90K, 120K capacity.MQV, PFMEA, Control Plan, MSALine Feeding & line side presentation strategy

    • Cummins India Ltd

      Feb 2011 - Mar 2017
      Executive Manager - Product Certification & Compliance

      Emission Certification and Compliance Manager

    • Tata Cummins Pvt. Ltd.

      Mar 2017 - now

      Quality and Customer Support - Export Business

      • General Manager

        Oct 2022 - now

      • DGM - Exports Quality Leader

        Mar 2017 - Oct 2022

  • Licenses & Certifications

    • Lead QMS Auditor

      Tata Cummins Limited., ( For Phaltan Project)
      Sept 2021

    • Six Sigma Green Belt (CSSGB)

      Cummins India
      Jan 2015

    • Internal Auditor - TS16949

      Tata Cummins Limited., ( For Phaltan Project)
      May 2019