Hugo Tsai

Hugo Tsai

CAE Engineer

Followers of Hugo Tsai545 followers
location of Hugo TsaiTaichung City, Taichung City, Taiwan

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  • Timeline

  • About me

    Service customers, assist in solving product design and optimization, and create better products.

  • Education

    • National Taiwan University

      2000 - 2014
      Doctor of Philosophy Candidate Mechanical Engineering Didn't graduate.

      Activities and Societies: Tabletennies Team Diffusion bonding、 ultrasonic horn design and simulation、Finite element analysis, MEMS,Wind power blade structure simulation

    • National Cheng Kung University

      1998 - 2000
      Master's degree Naval Architecture and Marine Engineering

      Activities and Societies: Table tennis team FEM and numerical methods programing.Focusing on non-uniform beam vibration.

    • Feng Chia University

      1995 - 1998
      Bachelor's degree Mechanical Engineering

      Activities and Societies: Table tennis team

  • Experience

    • Advanced Micro Electronics Co

      Sept 2006 - Sept 2007
      CAE Engineer

      Responsibilities: 1. Using ANSYS for structure, magnetic and thermal expansion analyses.2. Used MATLAB programming software to verify the Adaptive Front Lighting System dynamic behavior and functions on the automobile 3. Designed the AFS mechanism and conducted verification testing.Achievements: 1. Completed the stress and natural vibration analyses of the AFS parts and the whole structure.2. Completed the fixtures testing analyses of the AFS.3. Completed the magnetic sensor analyses of the EPAS4. Programed the data catch and dynamic motion simulation software. Show less

    • Quanta

      Sept 2007 - Feb 2008
      Vibration Engineer

      Responsibilities: 1. Conducted shock and vibration measurement and assessment2. Simulated structure strength via CAE software Achievements: Completed vibration and shock measurement and assessment of three models and solve the problems of system efficiency

    • 士盟科技股份有限公司 Simutech Solution Corp.

      Feb 2008 - Aug 2009
      Application Engineer

      Responsibilities: 1. Responsible for ABAQUS agency, engineering simulation consultancy and educational promotion2. Assisted clients in identifying problems, making strategic decisions, and revising designs regarding engineering construction via Abaqus to improve the quality and efficiency of the products.Achievements: 1. Construct the Linux cluster parallel system2. Complete more than 20 consultant cases. - Automobile industry: Impact simulation and design revision of driver’s seat - Electronics industry: Drop simulation and Press Cover test simulation on notebooks and mobile phones - Connector industry: Plug-in and pull-out simulation and joule heat simulation - Semi-conductor industry: Simulation on mechanical seal design - Panel board industry: Glass crack simulation and mold deformation simulation3. Opened eight courses on Abaqus simulation application4. Successfully assisted numerous clients in establishing CAE departments Show less

    • Lerado Group

      Sept 2009 - Aug 2010
      Section Chief

      1. Established the CAE department.2. Established the internal material database of the company and the regulations for part feed inspection.3. Designated as the drafter of LERADO Taiwanese Research Center. 4. Designated as the chair of the LERADO Taiwanese material testing center campaign5. Designed the device for the impact experiment of infant car seats.6. Conducted structure strength simulation in static/dynamic motion and optimization analysis via CAE system.7. Designed and developed new types of infant cars seats and strollers. Achievements: 1. Led the department to complete more than sixty items of product simulation, forty of which were conducted individually by me.2. Started establishing the material properties database.3. Conducted numerous experiments and comparison simulations of the products, producing accurate results.4. Assisted new product design and established the communication channels with foreign customers Show less

    • Young Optics

      Dec 2010 - Dec 2011
      Senior Engineer

      Responsibilities: Simulated the dropping test, assembly process, thermal expansion, and the structure strength of the product via CAE software. Achievements: 1. Completed the dropping failure simulation of two models and proposed suggestions for design revision.2. Completed the simulation of a distortion problem and discovered and solved the problem by simulating the assembly process via software.3. Completed the thermal expansion simulation of the projector lens.4. Completed the structure optimization of two models with a 50% weight reduction, lowering down the cost successfully Show less

    • Mcore Solar Technology Co.

      Sept 2011 - Dec 2011
      Senior Research Engineer

      Responsibilities: Using Abaqus to simulate the structure strength of the solar photovoltaic and thermoelectric system. In charge of strength and structure optimization of major mechanical parts.Achievements: 1. Completed the simulation of the structure and assembly strength of the solar thermoelectric system under strong wind load2. Selected the transmission mechanical parts and analyzed the strength of the solar tracing system via CAE simulation.

    • Phihong

      Feb 2012 - Feb 2016
      Project Manager

      Responsibilities: Using Abaqus to simulate the structure strength of products. In charge of strength and structure optimization of major mechanical parts and systems.Achievements: 1. Completed the drop simulation SOP for mobile phone chargers.2. Started establishing the material properties database.3. Conducted numerous experiments and comparison simulations of the products, producing accurate results.4. Preparatory to build the CAE department

    • ZengHsing Industrial Co. LTD

      Mar 2016 - Sept 2017

      Responsibilities: . Mechanical R&D department leaderSewing Mechanic DesignFinite element analysis(static,dynamic,thermal expansion,drop,MBD......)Experiment (Vibration、Acoustic,Deformation,Motion Trail......)KT/KC researchDFMEA,DFM,NPI,TRS,Parts recognition.......Achievements: 1. Established the CAE team2. Established the drawing specification3. Established the parts recognition flow4. Established the mechanical lab Research project leaderProduct design project management. Product design optimization.Computer-aided engineering. (Finite element analysis)

      • Mechanical R&D Department Manager

        Sept 2016 - Sept 2017
      • Project Manager

        Mar 2016 - Sept 2016
    • Hiwin Corporation

      Jan 2018 - Jun 2018
      Deputy Manager

      Responsibilities: Research and Development deputy manager, leading the robot advanced research and development team, responsible for new products, new technologies research and development, reported to include institutions, CAE, software three functional teams.And as the Department of Patent responsible and part recognition process development.Achievements: 1. Complete the research and development process revision and form development.2. Complete CAE team and lab team construction.3. Develop the direction of advanced Research and Development Unit. Show less

    • XWIN Prognostic Technology Co.

      Jul 2018 - Nov 2018
      Consultant

      Responsibilities: Responsible for marketing and new market strategy, planning, mainly responsible for manufacturingAchievements: 1. Completion of a textile dyeing and finishing Industry manufacturers Economic Department plan application: Intelligent machinery-Industrial settlement supply chain digital streaming and AI applications.2. Complete the tool machine industry tool wear market evaluation and strategy analysis.3. Complete the draft market evaluation and sales strategy for the fastener industry Show less

    • Sauter Asia

      Mar 2019 - Aug 2019
      Deputy Manager

      Responsibilities: Responsible for RD、QC and PE departments of Satuer-asia and GP machinery Co. Achievements:1. Import agile management in research and development to improve project completion efficiency.2. Start the implementation of the product insurance feed inspection project, the implementation of supplier guidance and management.3. Start to build research and development test area, improve the designer's practical experience and understanding of the product.4. Start internal and external education training to improve the essential skilledness of research and development and the smoothness of business cooperation.5. Started with XWIN prognostic technology Corp. sales tool machine intelligent monitoring system.6. Complete the development of key component and dual-sensor turrets.7. Evaluation of automated DIC detection and CNC machine tool status detection and noise inspection system with XWIN prognostic technology Corp Show less

    • Jabil

      Aug 2019 - Jul 2022
      Engineering Technical Services Supervisor (R&D deputy manager)

      1.Responsible for the optical composite component simulation, mold design, and material test for client A. 2.Use Abaqus and isight to perform composite part structure and optimization analysis of handheld products.3.Lead the R&D project to develop the new technology.4.Optical waveguide and coating research.5.Carbon fiber AR/VR component development.

    • Kuen Tong Industrial Co., Ltd.

      Jul 2022 - Jan 2023
      Strategic project center Manager

      Responsibilities: R&D to mass production project management (15 people) Establish R&D process and documents Promote Agile management Supplier development Computer simulation ability construction (thermal and structural) Achievements: Successfully cooperated with customers to develop new products of cold plates for electric vehicles, and the die-casting mold has been tested for mass production Successfully completed the development and exhibition of immersion cooling cabinets with Intel Import Abaqus structure analysis and FloEFD thermal simulation in the company Establish the company's new product development process R1~R12. Show less

    • SHIH HSIANG AUTO PARTS CO.,LTD

      Feb 2023 - Oct 2023
      R&D Director (CTO)

      Responsible for group R&D center strategy planning and executionNew product forward and reverse designMold designCAE simulationNew product developmentIndustry-university cooperationPLM introduction

    • ECARDTECH Consultant Co.

      Oct 2023 - now
      CAE Senior Consultant

      Responsible for CAE software pre-sales, teaching, and consulting services.We focus on Dassualt system software.(CAD/CAE/CAM/PLM)

  • Licenses & Certifications

    • College instructor certificate

    • CSME basic mechanical engineer certificate

    • Moldflow Associate Level Certification

      Autodesk
      Nov 2013
    • Mlodex3D Certified Analyst

      Moldex3D (CoreTech System Co., Ltd.)
      Feb 2014
    • TOEIC 690

      The TOEIC® Program
      Oct 2020
  • Volunteer Experience

    • Consultant

      Issued by 104 Corporation on Aug 2019
      104 CorporationAssociated with Hugo Tsai