Ajit Pratap Singh

Experience

• 

  The Timken Company

  May 2013 - Jun 2013

  Trainee

  Worked and gained experience in the field of inventory control, process mapping, warehousing, supply chain management and operations control.

• 

  NORTH EASTERN RAILWAY LTD

  May 2014 - Jun 2014

  Trainee

  Supervised periodic overhauling process of railway coaches in mechanical workshop North Eastern Railway, Gorakhpur.

• 

  JK Tyre & Industries Ltd.

  Jul 2015 - Feb 2018

  Senior Engineer

  • Developed and coordinated effective predictive, preventive and corrective maintenance approaches for tyre industry equipment.• Performed troubleshooting, diagnostic and repair of internal mixers, extruders, calendars, mills and dipping unit equipment.• Frequently diagnosed mechanical problems and determined how to correct issues.• Supervised daily operations, including employee performance, preventive maintenance and safety.• Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.• Assessed operating conditions and adjusted settings to maximize performance and equipment longevity.• Investigated equipment failures to diagnose faulty operation and made appropriate maintenance recommendations.• Reviewed technical documentation to perform accurate repairs on diverse equipment.• Created and implemented a maintenance program to manage operational efficiencies and reduce downtime.• Recommended design modifications to eliminate failures, reduce MTTR and increase MTBF. • Completed root cause analysis, logged faults and prepared system reports.• Implemented improved training programs for maintenance employees. • Monitored safety compliance to maintain strict standards and protect team members from harm.• Analysed and verified all energy savings calculations to promote environmental sustainability and energy conservation in order to meet ambitious targets and TPM requirements.• Managed engineering changes using SAP systems.• Acted as head of PM CELL, a cross-functional development team to plan, schedule and ensure compliance of all preventive & condition-based maintenance within the plant.• Established and documented protocols for preventive maintenance procedures.• Coordinated installation of systems, machinery and components. Show less

• 

  Bainite Machines Private Limited

  Mar 2018 - May 2020

  Manager - Design.

  • Led design team across conceptual, schematic, design development and technical documentation phases of rubber processing machinery.• Maintained team efficiency by delegating daily activities, monitoring output and rewarding positive contributions.• Developed and tested models of alternate designs and processing methods to assess feasibility, operating condition effects, possible new applications and necessity of modification.• Led project scheduling and budgeting to successfully and quickly complete designing projects.• Guided engineering design team through analysis and simulation of prototypes and computer models.• Accommodated design modifications to eliminate machine failure, reduce MTTR and increase MTBF.• Collaborated with clients, architects, engineers, contractors and sub-contractors on green & brown field projects of tyre and rubber industry.• Worked with customers to understand their requirements and provide exceptional customized products.• Researched trends in area of polymer processing, internal mixer rotor design & to incorporate into new age internal mixing machines.• Specified appropriate product design and materials to meet customer's specific requirements.• Developed key client relationships by providing design solutions that met needs and budgets without compromising quality or design intent.• Interfaced effectively with design team members, including suppliers, vendors and distributors by phone, email and in person to resolve issues and discuss ideas.• Developed space planning concepts for shop floor of industry based on the process and operational requirement.• Placed proper departmental systems in place increasing accuracy and accountability by creating specific Standard operating procedures for all critical tasks.• Trained and guided team members to maintain high productivity and performance metrics. Show less