PRABHU RAJAN

Experience

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  GEI HAMON INDUSTRIES LTD.

  Sept 1994 - Oct 2002

  Manager Quality

  - QA & QC Engineer for Air Cooled Heat Exchanger (ACHE) and air cooled condenser manufacturing for various applications like refinery, petrochemical, power. - Major projects and equipment handled are as follows- SS (314L, 316L) ACHE for MRPL with tube to tube sheet strength welding inside closed header box.- High Pressure (test pressure 350 BAR) CS ACHE tube to tube sheet strength welding inside closed header box.- ACHE with Low Alloy steel & HIC CS for DHDS project of various Indian refineries.- ASME 'U' Stamp certified ACHE for GE Nuovo Pignone / BHEL Hardwar.- ASME 'U' Stamp certified Pressure vessels for gas compressors at ONCG.- ASME ‘U' Stamp certified ACHE with HIC CS material at ONCG MNW Platform.- Air heaters at LNG Petro net. Show less

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  Heavy Engineering Workshop (Jaypee Group)

  Oct 2002 - Jan 2003

  Assistant Manager Quality

  - Key QA and QC Engineer for fabrication of Hydro mechanical equipment (like draft tubes, sluice gates) for NHPC - Baglihar Hydel Power Project. Preparatory work for ISO 9001 documentation.

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  Larsen & Toubro

  Apr 2003 - Mar 2004

  Sr. Engineer Quality

  - Lead QA and QC Engineer for static equipment like Primary Reformer, fired heater module for OMIFCO (Oman India Fertilizer complex), Waste Heat Convection Module for QAFCO-4 (Qatar Fertilizer) expansion under Krupp Uhde consisting of Alloy P-91 material & Waste Heat Convection Module for SIPC (Saudi International Petroleum) under Chiyoda Corp. Japan consisting of SS 321H & SS 347H material. IOCL Panipat WHR Modules for DHDT & HGU.- Lead QA Engineer for ASME ‘S’, ‘U’ & NBBI ‘R’ Stamp certification and ISO/TS 29001 certification (first in India) of L&T MFF, Hazira. - Responsible for scheduling ISO 9001 internal QMS audits. Coordinating for surveillance audits with DNV.- Key responsible for weekly Quality review meeting with NCR analysis, CoPQ, EHS reporting.- Was assistant MR for ISO 9001/14001 & OHSAS 18001MAJOR ACHIEVEMENTS:- Was core team member for ASME ‘S’, ‘U’ & NBBI ‘R’ Stamp certification and ISO/TS 29001 certification of MFF Hazira. Show less

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  ANDRITZ

  Mar 2005 - May 2006

  Deputy Manager Quality

  - Key responsible for internal QMS audit as per ISO 9001/14001 and Andritz guidelines, coordinating with BVQI for periodic assessments and with Austria for yearly HQ audits and analyzing findings and closure with CAPA.- Supplier assessment & evaluation at scouting and later for ensuring key supplier deliverables.- Key responsible for inspection of shaft (forging, fabrication and machining), fabricated components for Neriamangalam 25 MW Vertical Hydro Generator and stator frames (fabrication and machining) for Nagjhari 150 MW Vertical Hydro Generator. - Product NCR analysis and reporting for monthly reviews.MAJOR ACHIEVEMENTS:1. ISO 9001 internal Audit of ANDRITZ factory, Site Audit of 2 Hydro Power site. Show less

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  ALSTOM HYDRO R&D INDIA PRIVATE LIMITED

  May 2006 - Jul 2007

  Manager Supplier Management

  - Establishing Alstom Global Supplier Management process at Baroda Plant.- Risk assessment and qualification of about 60 Suppliers in fabrication, machining, forging, casting, high tensile hardware, copper fabrication, insulation etc. for 250 MW Hydro Turbine & Generator components. - Actively part of team involved in developing import substitute for Hydro turbine casting like wicket gates and blades, Generator component forging like pole end plates, high tensile hardware, stator lamination stamping, and laser cutting of rotor lamination.- Preparation of supplier technical qualification files for Client approval. - Supplier performance evaluation with aspects of Quality, Delivery, Cost. - Initiating CAPA for improving Quality and delivery performance. - Key responsible for management reporting like - Supplier performance in quality review meeting, - Departmental Key Performance Indicators, - Balance Score card etc. - Key user for ARIBA in Alstom Hydro India. MAJOR ACHIEVEMENTS:1. Supplier Assessment of 100+ Suppliers for Subansiri Hydro Power Project (8 x 250 MW). 2. Team member of Product Qualification team for Wicket Gates casting and vertical shaft Francis turbines. Show less

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  GE Oil & Gas

  Jul 2007 - Jun 2012

  Lead Sourcing Specialist

  - Establishing and conducting process risk assessment, EHS & QMS audits on new and existing suppliers as per GE Energy O&G Global and corporate guidelines. - Managing and controlling the product quality at suppliers of the static and rotating equipment. Conducting Pre-inspection meeting at supplier’s manufacturing facilities, with - Formalizing Manufacturing Process Plans (MPP), QCP, NDE plans, Welding book.- Coordinating stage and final inspection with customers, third parties. - Supplier development plans with specific focus on CTQ areas like welding, painting, and special processes. - Facilitate in root cause analysis of non-conformance and implementation of corrective and preventive action.- Development of In India for India (IIFI) Procurement process with specific focus on localization. Training the team through quality talks.- Internal QMS Audits and facilitate closure of finding with CAPA for continuous Improvement.MAJOR ACHIEVEMENTS:1. Product Qualification of Engineered System & Fabrication equipment – Lube Oil Console, Water Wash Skid, GT Fuel Filtration Skid GT Intel and Exhaust Systems, HRSG Modules, GT Exhaust Fan, Pressure Vessel + Separators, API 5L L-SAW Pipes with Cost-out of about 20 Mio USD due to localization.2. Supplier assessment and EHS Audit of about 100+ Suppliers as per GE EHS requirements.3. Organization of Supplier meets in 2007 & 2009, with about 100 suppliers Show less

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  Alstom Power

  Jul 2012 - Nov 2015

  Group Manager - Turbo-Generator Engineering

  PRODUCT QUALITY - Leading a team with - Contract review for project quality requirements, construction of customer MDL (Master Document List), preparation and approval of I&T plans from customer- Coordination with on customer comments on ITP and Technical discussion with Indian/Overseas suppliers for explaining and clarify Alstom quality requirements Generator Components.- Prepare of Inspection rolling plan, final Dossior approval from customer for MDCC (Material Dispatch clearance certificate) from customer for final products dispatch to Site.- Product Localization of key generator components like Rotor Shaft, Slip Ring Forging, Stator casing.- Certified Internal Auditor for ISO 140001 & OHSAS 18001 and part of core team of internal auditors.PROJECT MANAGEMENT- Project Management of Nabinagar Super Thermal Power Plant (Super Critical) 2 X 660 MW Turbogenerator. Show less

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  GE Power

  Nov 2015 - now

  - Product Quality and Specification- Product Qualification and Localization- Steam Turbune Generator Technical Regulation & Specification.- Project Manager for 660 MW Turbo generator

  • Rotating Equipment Product Quality Leader

    Feb 2018 - now

  • Turbo Generator Product Quality Manager

    Nov 2015 - Feb 2018