Omkar Sutar

Experience

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  KOKAN AYURVEDIC PHARMACEUTICALS, DHAMANI,SANGMESWAR

  May 2019 - Jun 2019

  Intern

  knowledge of mechanical operation, such as Drying, Filtration, scrrening, etc

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  Bal Pharma Limited

  Sept 2019 - Sept 2019

  Intern
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  K-JHIL SCIENTIFIC PVT LTD

  Jan 2021 - Apr 2023

  • Assisted in the design and testing of chemical processes for pilot plant operations using Aspen Plus for process modeling and HTRI for heat exchanger design. • Supported the senior team in troubleshooting and resolving operational issues, reducing production halts by 10%. • Developed hands-on experience in chemical process simulation and equipment design using industry-standard software.

  • Process and Project Engineer

    Jul 2021 - Apr 2023

  • Chemical Engineering Intern

    Jan 2021 - Jul 2021
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  SB Technologies

  Jul 2021 - Jan 2022

  Process Design Engineering Cource (ISO 9001:2015)

  1. Introduction to BFD, PFD, UFD and P&ID, Types of Valves and Applications.2. Relevant Standards and Codes used in Chemical and Process industry API, ASME, IS, TEMA, IBR, GPSA etc.3. Line Sizing : Liquid, Steam and Compressible Fluid Line Sizing Pressure Drop calculations and Hydraulics Line Sizing by hand calculations and on Software PSV inlet and outlet Line sizing4. Pump Calculations, Sizing and Datasheets : Types of Pumps, Centrifugal Pumps and Positive Displacement Pumps, Pump Characteristic Curves, Affinity Laws, NPSH Available, Differential Head, Process Datasheet, Cavitation Problem in Pumps and Trouble shooting.5. Storage Tanks & Agitators : Types and Classification of storage Tanks Calculations and Preparation of Process datasheet.6. Air Moisture Separator : Process datasheet and Calculations as per GPSA.7. Breather valves (Pressure Vacuum Relief Valve) : Types of Breather valves, In-Breathing & Out-Breathing flowrates calc Venting requirements as per API 2000, Process datasheets.8. Control Valves (Pneumatic valves)9. Pressure Safety Valves (PSV & PRV) & Rupture Disk (RD) : Datasheet and Calculations, Types of PSV, PSV location, Relief events, Pressure relieving events, Pressure setting criteria, External Fire case, Control valve open 100% case, Thermal Expansion, Closed Block out, Tube Rupture case, In-advertent power failure case etc PSV Sizing and Calculations on software.10. Cooling Tower 11. Distillation 12. Steam Ejector, Flame Arrestor, Static Mixer, De-Superheater and Mass-Enthalpy balance calculations13. Special Piping Material Datasheets Item : Filters, Strainers, Steam Traps, Sight Glass and Flexible Hoses.14. Types of Utilities, Preparation of Utility Summary list and Calculations15. Heat Exchangers Design and Heat Transfer Operations16. Hazardous Area Classification (HAC).17. Other available Softwares used in industry and their applications Show less

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  Topse Process Solutions Pvt. Ltd.

  Apr 2023 - now

  Senior Process Engineer

  • Spearheaded optimization of key manufacturing processes using Aspen Plus for process simulation, leading to a 10% reduction in waste and improved overall equipment effectiveness (OEE) by 12%. • Led cross-functional teams to drive continuous improvement projects, utilizing HTRI for heat exchanger analysis, enhancing production efficiency and reducing energy consumption by 8%. • Applied advanced data analysis tools to identify process bottlenecks, improving product throughput by 15%. • Ensured full compliance with industry regulations and standards, resulting in consistent audit success. Show less