Tony Manoni

Experience

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  Kohler Rental Power

  May 2004 - Aug 2005

  Application Specialist

  Responsible for the set-up, running, repair, tear down and organization of the following equipment for all of the PGA golf tournaments nationwide:20kW - 2000kW mobile generators and their John Deere motors 10 ton - 60 ton HVAC units Electrical cable (0000 - 6 gage wire) Distribution of equipment and miscellaneous electrical workOperated forklift capable of lifting 6,000 - 12,000 pounds

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  General Motors

  May 2006 - Dec 2006

  Material Supervisor CO-OP

  Led 32 factory hourly associates in the timely storage and delivery of material to the main assembly lineMinimized the need for overflow storage area by creating standard pack quantities delivered to a schedule through a two bin systemIncreased labor utilization through the reduction of four employees in preparation for reducing the assembly line speedTrained under the Quality Network – Janesville Production System (QN-JPS): Understanding of how to achieve high output and maintain high quality Show less

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  Plexus

  May 2007 - Aug 2007

  Manufacturing Engineering Intern

  Restructured material flow from warehouse to assembly line for the "Chameleon" a military signal jamming device.Designed new process to assemble, test, package and ship product.

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  Oshkosh Corporation

  May 2008 - Sept 2010

  Industrial Engineer

  Implementing processes to build cabs for current and future, military and commercial vehicles.Apply engineering changes to vehicles and work with engineering team to eliminate defects through cab based changes.Research and purchase new tooling, cranes, manipulators and any other items needed to improve efficiency and safety of process.Responsible for the UID linking data tags for parts on each truck.Implementing the new FMTV truck to the cab line starting in March 2010.Responsible for the following trucks cabs:HEMTT A4 - Heavy Expandable Mobility Tactical Truck (New Model)HEMTT A2 - Heavy Expandable Mobility Tactical Truck (Old Model)PLS A1 - Palletized Load System (New Model)PLS - Palletized Load System (Old Model)HET A1 - Heavy Equipment Transporter (New Model)HET - Heavy Equipment Transporter (Old Model)LVSR - Logistics Vehicle Systems ReplacementMTVR - Medium Tactical Vehicle ReplacementFMTV - Family of Medium Tactical VehiclesH-Series - Airport Snow TruckS-Series - Commercial Cement TruckP-Series - Snow Patrol TruckAll Service Ordered Cabs Show less

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  Plexus

  Oct 2010 - Sept 2011

  Process Engineer

  Worked with Coca-Cola to improve the design of the new "Freestyle Coke Machine"Leading manufacturing technician in the build of fixtures for poka yoke processesNew design testing of FCM (Flow Control Module), QPM (Quad Pump Module) and Agitation Drawer systems (Internal Components to the Freestyle Coke Machine)Mentor for two interns pursuing 5S project including the following:Color code system for tools and consumablesReduction in FOD (Foreign Object Debris) through 5S processControl system for the distribution of tools and sealantsTool designation for each station and work cellWorking with Goodwill to build jobs for challenged individuals by providing them work through the assembly of simple sub-assembliesDesign detailed work instructions for the build process of each Coke Machine and componentJustification and purchase of DC Torque Drivers for improvement of quality control for multiple torques and fasteners Show less

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  Bemis Company, Inc.

  Oct 2011 - Jan 2017

  Capacity Planner for our Oshkosh North, Terre Haute, Hazleton, Lebanon, Lancaster, & Shelbyville plants.Team member determining the future state for the Long Term Capacity Planning tool and applicationsBuild cohesive capacity plans for the BNA network through the collaboration of Demand Planning, Sales, Marketing, and R&D.Create S&OP standards and processesLeading the team to develop the standard on determining the Annual Operating Plan in conjunction with the capacity requirements for each facility.Manage Bemis Commercialization System entries for Capacity PlanningProvide analysis on current and future state constraintsDetermine asset recommendations and timing to ensure capacity requirements meet service demandsDetermine asset utilization and crewing levels required to service customers at required lead timesWork with each facility on equipment upgrade recommendations and determine the impact each has to overall capacity and capabilityLead teams from constrained facilities to create contingency and improvement changesMentor new S&OP team members on the process and system usagePresent to students at the UW-Oshkosh on the SAP Deployment and the evolution of Bemis S&OP Show less Coach WCOM Team (World Class Operations Management) - Extrusion Line 21 Setup Waste ReductionLead WCOM Team (World Class Operations Management) - Extrusion Line 23 Setup Waste ReductionCo-Lead WCOM Team (World Class Operations Management) - Extrusion Line 13 Setup Waste ReductionStrategically planning manufacturing processes through the use of SAP and implementing automatic run levels, reducing setups, wasted resin, and increasing capacityTWI Trainer (Training Within Industry) - train new and current employees on the TWI methodsRelief Supervisor - Bemis Oshkosh NorthDetermined quality control of flatness of film with the use of drape, paro hardness and roll circumference testing through Gage R&R and correlation studies.Providing line support on the 23 blown film extrusion linesLead green belt waste and scrap resin reduction projectsConducting interviews and analysis of candidates for engineering positionsMentor new engineers to the BPP facilityCreated Team Operated Changeover System for width, mil, and resin changeoversDesigned new quality standards for baggy film through data analysis and drape testing reducing quality defects to internal and external customersCreate communication link between all shifts reducing setup errors and scrapReduced packaging materials and yearly cost through standardization of package specificationsDesign standard operating conditions for each film structure for each run conditionInitiate safety improvements through tooling and ergonomic eventsSix Sigma Black Belt trainingBlown film extrusion equipment research and upgrade cost analysisSister company and customer support - provide onsite troubleshooting analysisWork with the local university UW-Oshkosh to assist in the first SAP/ERP course and provide input to tailoring the course to the current and future business skills required for graduates Show less

  • Capacity Planner

    Sept 2014 - Jan 2017

  • Manufacturing Process Engineer

    Oct 2011 - Sept 2014
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  Bemis Company, Inc.

  Dec 2017 - now

  Department Manager for the coating and finishing department at our Neenah, WI facility.

  • Commerialization Project Manager

    Nov 2018 - now

  • Department Manager

    Dec 2017 - Nov 2018
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  Amcor

  Jun 2019 - now

  Commercialization Project Manager