Hannan Akhtar

Experience

• 

  Fauji Fertilizer Company Limited

  Jul 2010 - Aug 2010

  Internee

  Got the know how of instrumentation and Control Systems Application in a process industry. Got familiar with SAP system. Worked on small projects involving PLCs and Pneumatic Controllers.

• 

  Allainet

  Sept 2012 - Mar 2013

  Content Writer

  Writing all categories of Articles on Sports related section of Better.com. This experience helped tone my written and Verbal English Skills to a high level.

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  Agnitus

  Mar 2013 - Aug 2013

  Quality Assurance Analyst

  Black box as well as White box testing of Software utilizing different techniques and tools. Got familiar with Databases, Data logging, Report writing, Networking, Linux.

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  Fauji Fertilizer Company Limited

  Sept 2013 - now

  • Develop and supervise a team of I & C Engineers and Technicians for maintenance & commissioning of field instrumentation and Control Systems• Provide technical Leadership for maintenance & reliability aspects of Field Instrumentation and Control systems• Execution of new I & C projects: Preparation of specifications, Techno-Commercial review, BOM preparation, Engineering, Pre-FAT, FAT, SAT, Commissioning, Start-up• Prepare Standard Maintenance Procedures for field instruments and control systems• Plan and coordinate between Operations, Maintenance, ARIM, HSE, Engineering teams to ensure project requirements and maintenance activities are aligned• Keep up-to-date with latest industry standards for continuous improvement in instruments & systems: IEC 61508/61511, NFPA, ISO 9001/14001/45001, API-670/612 • Engineering, Maintenance & Commissioning of new ESD/BMS/DCS/BMS systems. Carry out online logic modifications based on process change specifications• Design & Engineering of new Turbo machinery systems like Governors, Antisurge, over speed protection systems, vibration monitoring• Develop/ Review of Cause & Effect Narratives, Control Interlocks, T-diagrams • Life cycle assessment & up-gradation planning of control systems • Inventory forecast review & planning• Perform technical evaluation/clarification of bids • Develop & implement preventive/predictive maintenance strategies for all assets• Bench marking of reliability KPIs and implementation of maintenance performance metrics for improvement in reliability of field instrument and control systemsBudget Forecasts: Estimate, plan and compile Capital & operational expense budgetsProcess Safety:• Implementing process safety management(PSM)• Participation in Safety studies : PHA, FMEA, HAZOP, HIRADC, LOPA, SIL calculations• Solve unique & recurring control loops, control systems and control valves problems • Lead JSAs for all critical and routine work Show less Major Projects:• Engineering, maintenance & commissioning of Yokogawa Centum CS 3000 DCS• Commissioning of Woodward 505Enh governor & DSLC on Generator (8 MW rating)• Engineering & commissioning of Protech-GII SIL-3 compliant over speed protection system• Retrofit of burner management system(BMS) of direct fired furnace from old Honeywell PLC(Fail Safe Control )to Yokogawa ProSafe RS PLC• Commissioning of Compressor Control Corporation(CCC) series 5 controllers: Antisurge control, Speed Control(Governor),Performance control & Over speed protection • Turn Arounds: Reliability improvement planning of all control room systems including identification & replacement of weak isolators/ relays. Identification & replacement of weak control system components• Engineering and implementation of cost effective API-670 complaint 2oo3 over speed protection system for steam turbine driven compressor(23 MW)• Commissioning of Bentley Nevada vibration monitoring system(3500 series) including field installation of 3300XL field instrumentation on 02 machines• Logic conversion from T-diagram to Functional logic diagrams • Preparation and implementation of comprehensive reliability improvement plan of Instruments & Control Systems• Shifting of Preventive Maintenance planning from legacy system to SAP • Part of PHA re-validation team of entire Ammonia-Urea Complex• P & ID re-development & review of entire Ammonia Plant• Reduce maintenance times of control valves in workshop by up to 15 percent by performing a lean six sigma yellow level project on reducing waste & variation • Planning ,engineering and execution of Control system & field instrumentation upgradation projects to improve efficiency & reliability• Performed FMEA of Emergency shutdown, Antisurge & DCS systems• Troubleshooting of complex control loop problems related to control valves & instrumentation• Reduced recurring alarms by 30 % by implementing alarm management (ISA-TR18.2.2) Show less

  • Senior Instrumentation Control Engineer

    Oct 2019 - now

  • Instrumentation and Control Engineer

    Sept 2013 - Oct 2019