Manoj Kumar D

Experience

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  KONE

  Jan 2017 - Mar 2022

  • Expertise in the field of sheet metal design and designing of hoisting components for elevators with compliance to European (EN), ISO, ASME & Australian standards whilst following DfX process.• Handling larger CAD modelling assemblies and perform digital mock-up to ensure the function and interference of the components.• Creation of detailed drawing for the manufacturing and maintaining drawings in PLM tools.• Providing GD&T for the critical components and performing assembly level tolerance stack-up analysis using RSS and WC method.• Performing basic design calculations and static structural calculation using Ansys workbench & PTC-Creo simulate. • Involved in DFMEA and PFMEA activities for new product development and new process implementation.• Expertise in Product data management and Engineering change management using Windchill and PDM.• Benchmarking of existing components and performing design optimization.• Expertise in Automation of larger CAD models using creo relations and pro-program.• Well versed in Quality tools like 5-Why and Fishbone analysis for identifying RC and deriving CA on product based & process-based actions. • Standardization of Working procedure and creating documentation for team.• Superior in problem-solving and time-management abilities; adept at identifying the root cause of issues and implementing creative, targeted solutions.• Making decisions in product design and Technical consultation based on design evaluations and Technical Assessment document. • Working in ERP tools like SAP for order management and resource planning. • Supported in lean management activities by the creation of various automation tools using advanced Excel VBA script.• Global trainer for PTC-Creo on Kone Environment.• Working as an Allocation Engineer & responsible to allocate the projects to Design Engineers. Show less

  • Product Design Engineer

    Jan 2018 - Mar 2022

  • Graduate Engineering Trainee

    Jan 2017 - Dec 2017
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  Gabriel India Limited

  Apr 2022 - now

  Research And Development Engineer

  Two wheeler and three wheelers R&D.New Technology Development projects1. Piston development for front fork and RCU. - 20 mm piston and base valve development for inverted front forks. - 25.4 mm piston development for monotube and twintube application - 40 and 46 mm piston development for monotube application.2. Mass damper design - development of mass damper for three wheeler scooter vehicle.3. Preload adjuster - Design and development of hydraulic preload adjuster with design varients Inline preload adjuster, remote preload adjuster and electronic preload adjuster.4. Adjustable front fork. - Damping Force adjustment mechanism for Inverted front fork and conventional front fork.5. Air suspension - development of hydro pneumatic suspension 6. Design Automation - Automation of FF model - Microsoft Excel and PTC creo integration - HTML UI creation7. Digressive Damping valves for front and rear suspensions8. Front fork boltcap with integrated Preload and Damping adjustment for Conventional and inverted front forks Show less