Suhaas Mekala

Experience

• 

  Liners India Ltd.

  Jun 2017 - Jul 2017

  Intern

  • Controlled planning of automotive cylinder liners manufacturing with ZERO wastage in metal loss• Studied design of JOHN DEERE tractors cylinders and working principles of machineries used in the plant• Worked in the inspection of the liners with metrology instruments in par with customers demand

• 

  Amway India Enterprises Private Limited

  Jun 2018 - Aug 2023

  • Leading Yield improvement and Loss Elimination projects, Breakdown Elimination Analysis and Maintenance Planning in production lines to increase the Process Reliability (PR) and Overall Equipment Effectiveness(OEE) of the Line• Budget Estimation and Analysis on Process Raw Material Scrap% changes based on next year AOP, OPEX, CAPEX and Yield Savings.• Internal Auditor for SIP and ISO 9001:2015• Monitoring and managing the process of production, production team consists 25-30 technicians, handling breakdowns on the line during production, analyze the equipment failures, Production data and bottlenecks analysis, etc., Achievements/Projects:• Reduced BCT (Batch Cycle Time) for all powder products by 40% using VSM and Time study there by increasing the production throughput per shift recognized as best project of the year 2021.• Increased 6% PR for sachet line by taking effective measures which reduced the Planned Downtimes and Unplanned Downtimes. • Scored green band being a key element owner in the Quality Assurance Compliance (QAC) Audit with an improvement of 50% comparing with previous years.• Took a Major role in new Bi-Layer tablets project executing FAT for the new Bi-layer machine providing our requirements with PARLE Vendor which resulted in saving 4 crore of budgeted cost.• Increased 4% PR for the tableting process by taking effective measures which reduced the Planned Downtimes and Unplanned Downtimes. • Work Ergonomics improvement by implementing the jumbo bag and Jumbo bag lifters utilizationfor tablet process. Show less

  • Associate Manager

    Jun 2021 - Aug 2023

  • Tech. Lead Powder Process Operations

    Jun 2018 - Jun 2021
• 

  Delhivery

  Aug 2023 - now

  Senior Manager - Automation and Infrastructure