Arjun Das

Experience

• 

  Pacific Jeans

  Nov 2020 - Jan 2022

  • Representative of UNIQLO buyer and convey decisions to the factory during the buyer's absence.• Ensuring that sewing, washing & finishing of every style must be completed before the delivery date.• Auditing final garments by Random audit from the warehouse to identify the top quality defects in the final garments.• Conducting an In-Line audit of the sewing lines in order to identify top sewing quality defects. • Finding out the root causes of the top 3 quality defects on a weekly basis. • Applying different techniques and methods to solve the root causes of overall quality issues. Maintaining overall 5S from the fabric inspection section to finishing section. • Cross-checking every section so that all work must be done as per as UNIQLO buyer requirements. • Attending OTM-1 and OTM-2 to identify the special quality requirements and comments of UNIQLO buyer when new styles enter.• Developing Processes and eliminating non-value-added tasks for increasing efficiency & productivity. Show less • Preparing and cross-checking style-wise operation bulletins and making plans for the layout.• Monitoring and line balancing based on capacity and WIP in the line.• Applying lean tools and techniques for improving productivity and efficiency. • Finding the difficulties and bottlenecks to catching up to the set production target. • Maintaining the data bank by doing time study, capacity study and motion study. • Calculating non-productive time on the sewing line. • Providing training to the operators to be prepared them to be multi skilled. • Analyzing an individual operator's skill level and providing training to the helpers to become operators. • Preparing and updating the skill matrix on a regular basis. Ensuring line balancing to avoid the daily OT.• Calculating SMED and Quick Changeover Time for increasing efficiency. Show less

  • UNIQLO Representative

    Oct 2021 - Jan 2022

  • Junior Executive at Industrial Engineering Department

    Nov 2020 - Sept 2021
• 

  DBL Group

  Feb 2022 - now

  • Prepare a daily production schedule based on demand, machine queues, delivery dates, machine capacity, customer urgency, and the availability of raw materials.• To ensure smooth process flow, monitor safety stock and inventory levels.• Working closely with the sales, marketing, and production teams to meet the S&OP target.• Work with the warehouse and delivery teams in the daily operation.• Strengthening ERP design for planning, material management, and production processes.• MRP for packing material.• Oracle implementation and planning establishment.• Process development and improvement by applying lean tools and techniques. Show less • Prepare a daily production schedule based on demand, machine queues, delivery dates, machine utilization, customer urgency, and the availability of raw materials (such as gray thread, dyes, chemicals, and make-up material).• To ensure smooth process flow, monitor safety stock and inventory levels in accordance with forecasting and mobilize replenishment strategy.• Working closely with the sales, marketing, and production teams to meet the S&OP target.• Work with the warehouse and delivery teams in the daily operation.• Strengthening ERP design for planning, material management, and production processes.• MRP for packing material.• Review the production plan with capacity and strength, along with ensuring timely shipment.• Preparing and analyzing reports like dormant analysis, SOLT analysis, and maintaining buffer stocks for critical items. Show less

  • Senior Executive

    Feb 2024 - now

  • Executive - Production Planning

    Feb 2022 - Feb 2024