Abhinav Ramajayam

Experience

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  Hyundai Motor India Ltd.

  Sept 2021 - Oct 2021

  Quality Intern

  ● Simplified collaboration with the Digital team on Smart Factory - IQMS, enhancing the paint shop efficiency by 15%● Examined and diagnosed paint defects on BIW, conducting FMEA that reduced defect rates by 10%● Implemented the integration of AI analysis for Hyundai’s cutting edge IQMS, improving defect identification accuracy by 25% and expediting the overall quality control processSkills used: Quality control, Six Sigma, Quality Management System, PFMEA, Defect Labeling

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  DRDO, Ministry of Defence, Govt. of India

  Nov 2021 - Jan 2022

  Mechanical Design Intern

  ● Integrated an advanced compressor into the Arjun ARRV recovery vehicle, boosting efficiency by 15%● Engineered a custom adapter and mounting system, enabling seamless compressor connection to the PTO drive ● Conducted in-depth static structural analysis to confirm adapter integrity under maximum load, ensuring durability● Optimized adapter design, reducing mechanical failure risks by 20% and enhancing operational reliabilitySkills used: SolidWorks, AutoCAD, Fusion 360, Ansys Workbench, Engineering graphics, Fluid dynamics Show less

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  Perfetti Van Melle

  Jan 2022 - May 2022

  Inventory Control Intern

  ● Contributed to an innovative inventory control model, reducing retrieval time by 25% through prioritization and 5S● Enhanced supply chain efficiency via ABC Analysis, resulting in a 20% reduction in inventory holding costs● Improved Inventory management with statistical tools, boosting process efficiency by 15 %● Streamlined supply chain with Lean Six Sigma and SPC, enhancing operational efficiency by 20%Skills used: Inventory management, SAP ERP, Production Engineering and Management, Supply chain management, Process control, Continuous improvement, Lean Six Sigma, Statistical Process Control, and Logistics Management Show less

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  Aerostar Manufacturing

  Oct 2023 - now

  Supply Chain Engineer

  ● Initiated lean management to analyze and refine material flows, boosting production output by 15% ● Applied Six Sigma for cycle time studies, enhancing machine performance by 25% and production output by 20%● Aided in ERP transition to NetSuite, streamlining change management and elevating production control efficiency● Coordinated 25+ weekly assembly work orders, improving on-time delivery rates and ensuring smooth material flows● Refined 15+ weekly sales order processes from creation to billing, significantly boosting transaction efficiency● Authored 50+ comprehensive work instructions on NetSuite to guide team members, enhancing operational efficiencySkills used: Inventory management, Oracle NetSuite, ERP, Supply Chain Management, Material flow optimization, Capacity planning, Logistics Management, Change Management Show less