Kunal Sakpal

Experience

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  Vardhishnu tech. pvt. ltd.

  Nov 2013 - Nov 2014

  Junior Design Engineer

  JOB RESPONSIBILITIES:1) Design & development of fixtures for manufacturing processes & create 3D models for the same.2) Preparing manufacturing drawings for shop floor as per requirement.3) Discussing manufacturing problems if any occurred during production with production manager & implementing changes in design if necessary.Projects handled-a) Pellet Machine-Special Purpose Machine (SPM)• New design and development of special purpose machine (SPM) like pellet machinewhich is used to create a pellet from a raw material for the biomass stove.• Assigned with the responsibilities of creating the 3D model of each part of machine, sub-assembly of machine components and final assembly of the machine using SOLIDWORKSsoftware.• Responsible for creating of part drawings and sub assembly drawings with GD & T as permanufacturing constraints.• Responsible for creating final assembly drawing with the complete Bill of Materials(BOM) for Pellet machine.• Handled the job of checking and correcting the drawings of the components of a machinebefore it is delivered for manufacturing.• Creating reports and presentation on a regular basis for project manager and client.b) Auto Feeder (Screw Conveyer) for Biomass Stove Client-: Gangotree Eco Technologies Pvt. Ltd.• Interacting with the client regarding product requirement.• Discussing new ideas with design manger and creating conceptual design in 2D sketch.• Implementing 2D sketch design into 3D models using Solidworks software.• Drafting & assembly drawings with implementing GD & T for manufacturing purpose.• Discussing manufacturing issues with production manager & implementing the changes• in design where necessary.• Testing of prototype, in case of any faults reworking on the issues found while testing. Show less

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  DK INDUSTRIES

  Jan 2015 - Mar 2016

  JUNIOR PRODUCTION ENGINEER

  JOB RESPONSIBILITIES:1) Reading and analysing the drawings received from customers.2) Preparation of work plan schedules to complete the orders as per data sheet form and planning list.3) Scheduling the workload as per planning list.4) Monitoring and examining each stage of production to meet the required quality criteria.5) Effective utilization of resources like man, machine & material.6) Plan and implement all process changes to increase capacity, and improve productivity.7) Use computer assisted engineering and design software to perform basic engineering tasks.8) Develop process, and all related tools and fixtures.9) Lead problem solving teams to address manufacturing related warranty, and rework issues.10) Assist in Quality Department, handled measuring instruments like vernier caliper, height gauge, micrometer screw gauge, plug gauges, slip gauge, bore gauge etc.11) Discussing inspection results & conclusions with quality inspector.12) Change manufacturing process if required for quality assurance to control job rejection possibility. Show less

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  TOX Pressotechnik India Pvt Ltd

  May 2016 - Sept 2017

  Manufacturing Engineer

  JOB PROFILE:-a)SAP PP responsibilities:-1) Create & change material master record for new material for inhouse production.2) Create & change bill of material(BOM) for inhouse production parts.3) Create & change routing for inhouse production parts.4) Create & maintain workcenter master data for new equipment or machinery.5) Create & change capacities for the work centers.6) Carry out material requirement planning(MRP) for specific materials.7) Convert planned orders for inhouse production parts into production orders.8) Release & schedule this production orders as per target requirement date of product.9) Carry out confirmations for production orders.10) Check cost analysis after confirmation of all operations & settle plan & actual cost accordingly to minimise variance in cost.11) Post a goods receipt for inhouse produce parts to the order of required assembly.12) Create different kinds of production orders e.g production order without material & with reference to sales order, production order without sales order reference(make to stock items),production order for rework parts with reference to sales order.13) Check various manufacturing reports e.g workcenter capacities, production order information system,display stock/requirement situation,BOM comparison list,single-level where used list,display BOM level by level,missing parts info system,use of work center in task list, material document list,warehouse stock list etc.b) Machine shop responsibilities:-1) Read & analyse manufacturing drawing of various parts which is released from design department2) Workout & create sequence for the manufacturing process that is to be carried out for the manufacturing of drawing part.3) Scheduling the workload as per planning list.4) Develop process, and all related tools and fixtures required for complicated parts.5) Monitoring and examining each stage of production to meet the required quality criteria. Show less