MD.SHAH ALAM

MD.SHAH ALAM

Senior Production Supervisor

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location of MD.SHAH ALAMDhaka, Bangladesh

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  • Timeline

  • About me

    Shift Incharge-Manufacturing at Edison Industries Ltd.

  • Education

    • Mymensingh polytechnic institute

      2011 - 2014
      Diploma of Education Electrical 3.61
    • Tirutha sattapir high school ,jamalpur

      2009 - 2010
      SSC Business/Commerce, General 5.0
    • Green University of Bangladesh

      2019 -
      BSC in Engineering Electrical and Electronics Engineering Appeared
  • Experience

    • Coca-Cola International Beverages Private Limited

      Oct 2014 - Sept 2017
      Senior Production Supervisor

      Successfully completed the project of Greenfield project of Bangladesh factory Successfully install & commission all the Krone’s machines of the production floor. Supervision of overall production floor for the smooth production of beverage’s & Kinley water production line Responsible to achieve the hourly production target with the highest wastage reduction. Ensure the safety of production floor for machine & man power Send the hourly report to Production executive to take steps for achieving the shift production target Activities on high speed (Krones)pet line to ensure high efficiency, Ensure the fulfillment of market demand on time with right products complying with food safety Standard installation, commissioning and maintenance of high speed krones m/c. Responsible for spare parts management, safety for health & environment, Ensure 5S, TPM,OPL,RCA,FTA,SOP,CLTI,LOTO,Breakdown analysis, Fish bone analysis Supervision of overall production floor for the smooth production of beverage’s & Kinley water production line Responsible to achieve the hourly production target with the highest wastage reduction. Ensure the safety of production floor for machine & man power Send the hourly report to Production executive to take steps for achieving the shift production target Ensure the preventive maintenance of all machine weekly, monthly &quarterly Ensure all required materials for production process, packing process.And other task by management Show less

    • Walton Digi-Tech Industries Ltd.

      Nov 2017 - Feb 2019
      Senior Principle Officer (Mobile Phone production Department)

      Ensure daily production target with the lowest rate of wastage Ensure finished goods with quality standard. Ensure every ins and outs reports of daily productions, daily rework ,daily received material, daily line issue material etc. Ensure trial productions, help team members to find out easy away of work. Ensure line balancing Do time study and determines Production Capacity & resource allocations. Monitors, analyzes, daily production reports and reports them to the OperationsManager. Supports Production manager and department head in daily challenges. Reviews safety stock levels for Material and manufactured products on a quarterly basis and recommends best practice stocking strategies. Leads and assists in Lean Manufacturing projects and finds improvement ideas with the end goal of increasing profitability. Perform root cause analysis, system line efficiency analysis and fault tree analysis to improve poor performing processes. Lower the cost of production by eliminating wastes in both manpower and materials Show less

    • Best Tycoon (BD) Enterprise LTD ( VIVO mobile phone assembling plant)

      Mar 2019 - Dec 2019
      Production IN- charge

       Successfully completed the new project of Bangladesh factory with the Chinese team & Indian team Successfully set up all production floor & set up all production line with the help of Chinese & Indian team trained up the new operators & smooth the process Responsible for overall production & efficiency of the Bangladesh factory Achieve the line efficiency 50% within 20 days & gradually improve the efficiency Take care overall production of all production floor & report to Chinese production manager Supports Chinese Production manager to meet the daily production challenges. Ensure daily production target with quality & Quantity Day by day arrange to maintain quality NC(not confirmed) & all Quality requirements for the smooth process Arrange to send the faulty phone to re-judgement team within 20 minutes & arrange to run the faulty devices within 2 hours by the repair team. Lead the production, EHS , ESD , material team,scrap team Ensure trial productions, mass production. Take care all FG products to send them to ware house in time Help engineering team to improve line issue, help CI team, IE team to improve LOB, Monitors, analyzes, daily production reports and reports them to the Chinese Operations Manager. Reviews safety stock levels for Material, low value material. Leads and assists in Lean Manufacturing projects and finds improvement ideas with the end goal of increasing profitability. Lead all line engineers, Line monitors & all operators Perform root cause analysis, system line efficiency analysis, fault tree analysis to improve poor performing processes. Lower the cost of production by eliminating wastes in both manpower and materials; Ensure Man DO PPM target for every model & reduce scrap Ensure daily Appearance pass rate ,functional pass rate ,Ensure PQC NC Support re-judgement team to improve their daily activities & other task by Management Show less

    • Anira international ltd

      Dec 2019 - Nov 2021
      Manager- Quality Assurances

      ❖ Responsible for leading the overall Quality team of the factory & reporting to Factory head.❖ Responsible for leading the AQC, FQC, IQC & OQC team.❖ Ensure the appearance & functional pass rate with 100% quality standard for the satisfaction of ourcustomers.❖ Responsible to control the process quality, technology assessment ,testing equipment & environment❖ Control process failure & verification analysis to ensure product should meet the quality standard & sharethe verification result❖ Responsible for improving the market feedback.❖ Review SKD materials quality standard❖ Confirm the SKD quality control plan in the early stage of the new project & ensure the mass productionquality❖ Drive materials improvement & follow up the improvement progress & result❖ Deal with claims caused by abnormal materials & issues❖ Deal with abnormal materials checked by IQC of the factory & send the result to china RND.❖ Ensure the process violation by production team & analysis the ef ects on product.❖ Ensure all operators of production team are training passed by process team.❖ Ensure the dummy failed root cause & share the improvement plane by QC team❖ Lead the quality team with highly strong capability❖ Ensure the proper training of quality team & motivate them to work interestingly.❖ Deal with the production, process engineering team for abnormal issues.❖ Ensure the quality standard for every process of the production team.❖ Share the improvement plane to achieve the functional & appearance target of production team❖ Ensure the dummy test for the improvement of production process❖ Cooperate with production & engineering team for the improvement of daily abnormal issues.❖ Leads and assists in Lean Manufacturing projects and finds improvement ideas with the end goal ofincreasing profitability❖ Perform root cause analysis, system line efficiency analysis and fault tree analysis to improve poor performing process Show less

    • Edison Industries Limited

      Nov 2021 - now
      Shift Incharge(Manufacturing)

      ❖ Ensure smooth operation of production floor maintaining all management & non-management stuf❖ To meet the daily & monthly production target & ensure the proper implementation of productionschedule.❖ Define daily challenges & ensure the regular operations❖ Ensure FPR & wastage percentage rate in acceptable range❖ Monitor all production area ,ensure proper implementation of SOP as well as materials handling as perguideline❖ Reduce cost of operation by ensuring standard qty of man power,optimization of process & wastage %with zero breakdown❖ Initiative to improve the quality of product as well as monthly improvement of production❖ Define risk of operation as precautions activities & optimized the issues❖ Supervision of rework operation & reduce bounce rate.❖ Ensure proper people management & their evaluations.❖ Responsible to ensure the market feedback with sustainable action plan with proper monitoring❖ Ensure daily & Monthly production report❖ Define root cause & action plan if required❖ Take initiative to improve the skill level of executives & TA’s❖ Ensure daily meeting with executives, line leaders & others stack holders❖ Any others task assigned by higher management Show less

  • Licenses & Certifications

    • ISO 9001:2015 & 14001:2015

      Hermitage of Management & Standards Ltd
      Aug 2022