Udaya Kumar (NDT-L II)

Udaya kumar (ndt-l ii)

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location of Udaya Kumar (NDT-L II)Chinthamani Madurai, Tamil Nadu, India
Followers of Udaya Kumar (NDT-L II)46 followers
  • Timeline

  • About me

    QA/QC Engineer at AFCONS Infrastructure Limited - A Shapoorji Pallonji Group Company

  • Education

    • K.l.n. polytechnic college, madurai

      2006 - 2009
      Engineer’s degree mechanical engineering distiction
  • Experience

    • P.e.s engineers (p) ltd.,

      Nov 2010 - Dec 2014
      Qa/qc engineer

      • Raw material inspection, review of MTC to check the mechanical, physical, chemical composition values, Strength… compliance with project & code specification.• Review TC of welding consumables at site to ensure that all welding consumables meet the code specification requirement and are in good condition prior to use.• Conducting of WPQ as per ASME IX and verifying welder performance by weekly welder log book.• Review, Maintenance & follow-up of Proposed WPS for similar & dissimilar metals.• Experienced with various welding processes like; SMAW, FCAW, SAW ... with single or multiple welding processes in accordance with applicable standard• Verifying WPS, Welder Qualification, Welding Consumables, drawings and conditions before start of welding.• Verifying preheat, inter-pass & post heat temperature of welding• Responsible for the preparation of Weld map & Log book by identification of weld joints & maintenance of records indicating Joint number.• Planning & Execution of NDT by priority wise towards achieving Mile stone activity• Verifying NDT procedures in accordance with ASME Sec V and Coordinating with clients and third party inspection as per CQP• Verifying and calibrating the reference & calibration blocks for low alloy steels• Witness of NDT process and reviewing NDT reports, monitoring calibration of equipment’s• Witnessing sample test piece on NABL accredited lab• Hydro test, preparation and witness• Documentation of all stage-wise inspection• Final Dossier preparation, review and submission Show less

    • Hcc

      Mar 2015 - Dec 2015
      Welding engineer

      • Stage wise inspection as per QC plan of fabrication for making components like material trace-ability, fit up & dimensional checks and other quality control activities• Conducting Welder Qualification Test as per WPS• Experienced with various welding processes like; SMAW, GMAW, SAW ... with single or multiple welding processes in accordance with applicable standard• Ensure calibration of welding equipment's and ovens at regular intervals• Monitoring backing and drying of consumables backing & handling control as per manufacturer recommendation • 100% visual inspection accordance with ISO 5817 weld joints of truss girder• Prepare & witness of Vacuum test• Carry out in process Inspection & Final inspection of fabricated Components as per CQP• CQP Conducting PT, MT, RT, VT & UT inspection & Coordination with Third Party inspection.• Responsible for providing engineering support for welding assembly, Quality and performance• Supervise and verify all welder and welder operator qualifications• Establish training guidelines and content, educate operators and support personnel in process flow, preventative maintenance and troubleshooting activities• Identifying the root causes of the welding related problems and taking the corrective and Preventive action, to conduct awareness training program for welders• By analyzing the Welding Defects, giving rectification ideas to Production team• Review WPS, Welder Qualification, Welding Consumables, drawings and conditions before start of welding.• Verifying preheat, inter-pass & post heat temperature of welding• Responsible for the preparation of Weld map & Log book by identification of weld joints & maintenance of records indicating Joint number. Show less

    • Afcons infrastructure limited - a shapoorji pallonji group company

      Jan 2016 - now
      Qa/qc engineer

      • Stage wise inspection as per QC plan of fabrication for making components like material trace-ability, fit up & dimensional checks and other quality control activities• Raw material inspection, review of MTC to check the mechanical, physical, chemical composition values, Strength… compliance with project & code specification.• Review TC of welding consumables at site to ensure that all welding consumables meet the code specification requirement and are in good condition prior to use.• Review, Maintenance & follow-up of Proposed WPS for similar & dissimilar metals.• Experienced with various welding processes like; SMAW, FCAW, SAW, GMAW ... with single or multiple welding processes in accordance with applicable standard• Verifying WPS, Welder Qualification, Welding Consumables, drawings and conditions before start of welding.• Ensure calibration of welding equipment's and ovens at regular intervals• Monitoring backing and drying of consumables backing & handling control as per manufacturer recommendation• Verifying preheat, inter-pass & post heat temperature of welding• Carry out in process Inspection & Final inspection of fabricated Components as per CQP• CQP Conducting VT & MT inspection & Coordination with Third Party inspection.• Responsible for providing engineering support for welding assembly, Quality and performance• Supervise and verify all welder and welder operator qualifications• By analyzing the Welding Defects, giving rectification ideas to Production team• 100% visual inspection accordance with ISO 5817 weld joints of Deck• Documentation of all stage-wise inspection• Final Dossier preparation, review and submission Show less

  • Licenses & Certifications

    • Ndt - level ii in ultrasonic testing

      Asnt (reference document - snt-tc-1a, edition 2006)
      Sept 2009
    • Ndt level-ii in liquid penetrant testing

      Asnt (reference document - snt-tc-1a, edition 2006)
      Sept 2009
    • Ndt level-ii in magnetic particle testing

      Asnt (reference document - snt-tc-1a, edition 2006)
      Sept 2009
    • Ndt level-ii in radiographic testing

      Asnt (reference document - snt-tc-1a, edition 2006)
      Sept 2009