ASHFAQ AHMED

Experience

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  Allied Engineering & Services Limited

  Aug 1993 - Dec 2004

  Mechanical Specialist Grade 7

   Installation, commissioning, testing and troubleshooting with ET of caterpillar engines on various applications such as generators and earthmoving equipment. Major overhauling of caterpillar engines mostly 3500 series engines. Testing and calibration of Mechanical Unit injectors for 3500 series engines. Reconditioning of carburetor, gas pressure regulators ,throttle of G3500 A series engines Reconditioning of Turbo chargers of caterpillar 3200,3300,3400,3500 series engines.  Reconditioning of Fan drive Pulley ,jacket water pump, oil pump ,Cylinder head Of 3500 series all Diesel& Gas engines. Show less

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  Zahid Tractor

  Jan 2004 - Dec 2006

  Senior Mechanical Technician

   Rebuilding of 3500B series engines in specialization bay. After rebuilding the engine in specialization bay preparation for load test. Load test /troubleshooting with ET at load bank .

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  Allied Engineering & Services Limited

  Dec 2006 - Nov 2013

  SENIOR SERVICE ENGINEER Grade 11 (worked as work shop manager & Acting field service manager)

  Responsible for Field Service & Work shop service operation.At cat Dealer Allied Multan branch. Complete set up of service department within 6 months time in order to execute maintenance contract for Multan reign population of more than 500 cat generators . Responsible for Service operations in Multan work shop /Field Service. Deputing field service team & monitoring /supporting all in all field jobs.  Build up a team of 06 technicians for AESL Multan Workshop.. Arranged for technical literature, SIS, compass & special tools, ET, dial bore gauges Cylinder head rebuilding tools,& 3500 series engine complete rebuilding tools. Trained service team to work on Electronic Engines overhauling & diagnostics. Handled engines overhauling from 16 KVA to 1950 KVA. Handled Warranty claims from the principal.  Ensure preparation of inspection & calibration reports like crankshaft deflection, bearing clearance, liner ovality, main bearing journal, con rod bearing journal, crack tests, engine assembling checklist as per OEM recommendations. Preparation of work shop requirements, job costing reports, load test reports. Planning, sourcing, purchasing and ordering consumable items & tools from local and overseas suppliers according to the requirements of service tool room. Customer visits for technical/commercial support. Diagnostic/troubleshooting/rectification of problems related to engines . Technical correspondence with customer & Management against failure of components reviewing the reusability from SIS.  Ensure quality of machining jobs like crankshaft grinding /polishing , main line boring, cylinder liner boring, repair of cylinder heads/blocks by cold stitching method. repairing of cylinder blocks by balazona etc. Show less

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  Service supervisor power project altaaqa

  Dec 2013 - Jul 2018

  Service Supervisor

   Responsible to efficiently & productively manage the work shop for zero defect repairsTo equipment, manage the staff, facility, tooling, maintenance, and field service.  Works as OJTI( On Job training instructor) for , SIS, & usage of special tools Vibration test tool ,blow by tool, ET to diagnostic/troubleshooting/rectification of problems related to engines ,Ta2.(Technical analysis level 2). Preparation of work shop requirements, load test reports. & psr via ET. Responsible for quality control of jobs Alignment, vibration inspection of all units with tool VA-12 & vibration analysis with software provided by manufacturer. Updating all units’ latest flash files via ET. Responsible for inspection of incoming & outgoing Equipment from yard. Handled Warranty claims from the principal.  Technical correspondence with Management against failure of components reviewing the reusability from SIS. All jobs execution via computer based maintenance management system. Show less

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  Altaaqa Alternative Solutions

  Dec 2013 - Jul 2018

   Responsible to efficiently & productively manage the work shop for zero defect repairs To equipment, manage the staff, facility, tooling, maintenance, and field service  Requested for technical literature online SIS,TMI, & special tools,Diagnostics tools ET, dial bore gauges,video bore s copy,vibration analysis tool. Cylinder head rebuilding tools,& 3500 series engine complete rebuilding & diagnostics tools. Commissioning,Diagnostic/troubleshooting/rectification of problems related to engines with available tools .inspection of all incoming & out going units ,follow up & up date repair maintenance jobs via SAP. Supporting for warranty claim from cat dealer. Technical correspondence with Management against failure of components reviewing the re-usability from SIS. Show less

  • Service Supervisor

    Dec 2013 - Jul 2018

  • Service Supervisor

    Dec 2013 - Jul 2018
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  Allied Engineering & Services Limited

  Jul 2018 - now

  1 To organize and see that work carried out in the workshop is done in an efficient and cost-effective manner so as to ensure customer satisfaction. 2 Organize and administer all work and Technicians associated with the Workshop. 3 Supervise and control the Technicians in workshop in order to efficiently carry out all jobs. 4 Through correct and timely supervision, minimize instances of redo. 5 Schedule work flow with manpower and Parts availability to meet levels of competence and turnaround time requested by customer. 6 Responsible for the safety and housekeeping of the workshop working environment. 7 Ensure correct and proper use of tools and Company assets. 8 Passing skills to Trainees under my supervision, 9 Workshop housekeeping; ensure that the Workshop is kept clean and tidy at all times and is a safe working environment for people working there. 10 Parts Reusability: Ensure that manufacturer's Parts reusability guidelines are adhered to in order that only those Parts required are replaced. 11 Tooling: Ensure that the existing tooling is maintained in an operable condation & where possible, are kept in such areas so as to ensure maximum utilization and increased productivity. 13 Budget: Participate in establishing the Department budget and work within allocated expenses by controlling costs to minimize expenditure. 14 Through correct scheduling of manpower, meeting customer needs on Allied products. work scheduling, Parts ordering, jobs in progress and job closures. Control quantitative aspects (man-hours & cost) & ensure quality performance of work Show less

  • Caterpillar Work Shop Manager

    Jul 2018 - now

  • Work shop manager Allied Engineering & services Multan Pakistan Caterpillar Dealer

    Jul 2018 - now