Leonard Martua Merdeka Tampubolon

Leonard Martua Merdeka Tampubolon

QA/QC Engineer

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location of Leonard Martua Merdeka TampubolonBatam, Riau Islands, Indonesia

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  • Timeline

  • About me

    Quality Engineer, QA/QC Inspector, CSWIP 3.1 Welding Inspector (CBT Approved), Lead Auditor CQI-IRCA ISO 9001:2015, Internal Quality Auditor, Material Inspection & Preservation, Piping Engineering, PMI & Hardness Test

  • Education

    • Institut Teknologi Medan (ITM)

      2001 - 2006
      Bachelor's degree Electrical Engineering Technologies/Technicians S1
  • Experience

    • Panasonic

      Jan 2006 - Jan 2010
      QA/QC Engineer

      Duties and Responsibilities:• Daily product review, data collection and defective analysis activitiesinclude daily process monitoring• To drive continual quality improvement with others department such asProduction, Maintenance and Engineering• Ensure effective manufacturing process and conformance of finishedgood to customers specification through the deployment of Qualityprograms and tools• Develop and deploy qualification process, check list, perform processand product audits, ensure quality of part conform to customer’srequirement, establish, update and review Operation Instruction• Register and closely follow up on customer’s complaint about Qualityissue, implementing and evaluating the effectiveness of correctiveactions, providing fast, accurate and appropriate response to customersabout solution and schedules• Drive QA Metrics for Customer’s complaint and In-process defect• Identify problem through statistical tools• Provide Quality Performance report• As a member of the New Product Introduction team, support thedevelopment of new product including in-process verification andassurance in a quality function• Contribute in Design Review and Implementing AQ system (ActionQuality system) for New product or transfer product• Responsible for product Life-test periodical assessment for New productand regularly• Establish, Update and review FMEA and Control Plan Show less

    • Patlite Indonesia

      Feb 2010 - Jul 2013
      Incoming QC Supervisor

      Duties and Responsibilities: • Supervising & Coordinating all Inspector QC• Ensuring the implementation of Quality Procedures and Regulation also5S programs keep on working area• Establish part quality standards and acceptance criteria for all partsrelated purchased items• Work with product support teams on component quality issues andsupplier initiatives• Improve supplier quality performance for assigned suppliers via QualityPlan implementation• Manage the supplier process change process• Interface with suppliers, Japan engineering, and product support teamsto drive Quality Improvement that minimize the costs of quality,specifically incoming reject, failures and factory defects• Produce routine supplier quality performance reports• Manage product quality defect reports• Support problem solving activities incorporating supplier and internalpersonnel• Assure corrective and preventive action plans are developed andexecuted at assigned suppliers in compliances with the CAPA process• Conduct supplier audits and report results• Lead supplier development, assess supplier manufacturing sites andmake vital contributions to our supplier sourcing and assessmentprocess• Support Purchasing team for Cost Down Project Show less

    • Tomoe Valve Ltd

      Jul 2013 - Jul 2014
      QA/QC Supervisor

      Duties and Responsibilities:• Received and Review Material Test Certification• Coordinate with supplier/vendor for all material test and certificate issue• Provides technical inputs to procurements and engineering of all material specification issue• Liaise and interface with Suppliers to understand and resolve qualityproblem• Manage the supplier process change & Produce routine supplier qualityperformance reports• Perform supplier audit independently, and able to manage suppliers toconform to requirements• Investigate any quality deviation and set up preventative and corrective actions• Witnessed NDT (MT, PT) and PMI (Positive Material Identification) withNDT Inspection Company• Making Product Certificate before released the product to CustomerIncluding Valve Inspection Testing, NDT Certificate and MaterialCertificate• Ensuring the implementation of Quality Procedure• Control Equipment tools and Calibration• Assist QA/QC Manager in QC Inspection activity, QC Report, and QCEquipment Report• Assist QA/QC Manager in maintaining the Company’s Quality Assurance Show less

    • McDermott International, Ltd

      Jul 2014 - Jul 2023

      Duties & Responsibilities :• Reading and understand the Inspection and Test Plan (ITP).• Review and familiarize with project IFC drawing, NDT drawing, workinstruction and project specification.• Check and monitor the process of welding, welder register, welder ID andapproved WPS.• Check and verify the validation of welding machine along with thecalibration certificates.• Check and monitor Welding Consumable storage.• Review and sign Welding Parameter Check Sheet (Run Sheet).• Perform fit-up inspection and verify drawing, log sheet, materialtraceability, root gap, root face, bevel angle.• Perform final visual inspection after welding completed.• Raising RFI to Client for Fit up and Visual Inspection.• Request NDT and coordinating with the NDT Department for the result.• Monitoring if any welding repair and re-perform inspection.• Perform Quality assessment periodically. Show less Duties & Responsibilities :• Leading QC Material Inspector.• Liaise with PQCS and procurement team for collecting advance receivinginspection documentation.• Coordinating with yard warehouse team for receiving inspection.• Plan and assign QC Inspector for receiving inspection.• Follow up closure of OS&D and INCR.• Provide solution to any material deficiencies not in compliance with therequirements.• Liaise and interface with Client to understand and resolve qualityproblem.• Perform Quality assessment periodically.• Monitoring material preservation activities. Show less Duties & Responsibilities :• Reading and understand the Inspection and Test Plan (ITP).• Review and familiarize with project IFC drawing, NDT drawing, workinstruction and project specification.• Check and monitor the process of welding, welder register, welder IDand approved WPS.• Check and verify the validation of welding machine along with thecalibration certificates.• Check and monitor Welding Consumable storage.• Review and sign Welding Parameter Check Sheet (Run Sheet).• Perform fit-up inspection and verify drawing, log sheet, materialtraceability, root gap, root face, bevel angle.• Perform final visual inspection after welding completed.• Raising RFI to Client for Fit up and Visual Inspection.• Request NDT and coordinating with the NDT Department for the result.• Monitoring if any welding repair and re-perform inspection.• Perform Quality assessment periodically. Show less Duties and Responsibilities:• Inspect Structural & Piping Materials to ensure compliance to a materialstandard and client specification.• Inspect Vendor equipment for offshore platform.• Organizes a joint inspection team with the client and production engineerfor offshore equipment packages.• Report to QC Material Supervisor/Engineer for any material deficienciesnot in compliance with the requirement.• Report to QC Material Supervisor/Engineer for any materials andequipment offered shortage and damaged (OS&D).• Performs Inspection at vendor premises for stockiest material prior todelivery to fabrication yard.• Liaise with warehouse receiving group to organize inspection plan.• Verify conformance of delivery note to purchase order for each line itemfor size, quality, grade of material, etc.• Visual inspection of damage, surface defect, such as pit marks, scab, etc.• Transfer material traceability number/MCR No. (Material CertificateReview) on material inspected. Show less

      • QC Welding Inspector (Structural & Piping)

        Dec 2021 - Jul 2023
      • QC Material & Preservation Coordinator

        Nov 2019 - Nov 2021
      • QC Welding Inspector

        Sept 2015 - Oct 2019
      • QC Material Inspector

        Jul 2014 - Aug 2015
    • Bechtel Oil, Gas, & Chemicals

      Jul 2023 - Sept 2024
      Quality Engineer

      • Review PQMP and support the implementation.• Execute People Based Quality (PBQ) program on Project.• Providing input to Project metrics on a monthly basis.• Maintain and control Project quality records.• Utilize DevonWay or similar systems for Closed Loop Corrective Action (CLCA) and process Condition Reports and Recommendations. • Perform Project QMS indoctrination, orientation and awareness sessions. • Interface with suppliers/sub-suppliers, subcontractors/sub-subcontractors and Project execution locations for quality audits or quality concerns. • Coordinate, manage, and perform internal and external quality audits/surveillances as per audit/surveillance schedule. • Support COMPANY audit (Attend meetings, assist with research/documents, review responses, follow-up).• Quality management interface with PQM, subcontractors and suppliers for quality matters. • Prequalify suppliers and subcontractors and evaluate suppliers and subcontractor’s quality system capabilities and controls.• Coordinate, review, and approve suppliers/sub-suppliers, subcontractors/sub-subcontractors and Project execution locations responses to deficiencies identified as a result of Project quality audit and surveillance activities. • Review supplier and subcontractor submittals including quality manuals, procedures, Quality Plans, ITPs, and audit schedules. • Identify and incorporate applicable quality system requirements for suppliers and subcontractors.• Establish and provide input to system of tracking quality submittals.• Perform Gap Analysis • Perform Quality Incident Investigation• Report weekly/monthly progress to Project Quality Manager. Show less

    • Seatrium Offshore Renewable Services Ltd

      May 2025 - now
      QA/QC Engineer
  • Licenses & Certifications

    • Optical Emission Spectrometers PMI Master Smart,

      Dynatech
    • CSWIP 3.1 Welding Inspector

      CSWIP - Certification Scheme for Personnel
      Nov 2021
    • CBT Approval for PID Welding & NDT Inspection

      Aramco
    • EQUOTIP Portable Hardness Tester familiarization & training

      McDermott International, Ltd
    • SONODUR 3 Portable UCI Hardness Tester familiarization & training,

      McDermott International, Ltd
    • Feritscope FMP30 for determination of ferrite content of Austenic and Duplex material familiarization & Training

      McDermott International, Ltd
    • Delta XRF & Vanta XRF Operation Training for Positive Material Identification

      Olympus Corporation
    • Piping Engineering

      Offshore Technology Institute Batam
      Aug 2013
    • ISO 9001:2015 Lead Auditor

      BSCIC Certifications Pvt. Ltd.
      Jul 2024
    • QMS ISO 9001:2008 Internal Quality Auditor

      TÜV Rheinland Group
      Aug 2010