Dilip Awasthi

Experience

• 

  Asahi India Glass Limited (AIS)

  Jul 2003 - Nov 2009

  Sr Engineer - Maintenance

  Joined greenfield project to setup roorkee automotive division. Responsible for day to day activity along with contractors for planning and execution. Plays lead role site coordinator for entire electrical installation and machines erection commissioning. Support production and quality department during ramp up plan and troubleshoot various technical problems and snag list with in house electrician and engineers.Developed daily check sheets, PM plan and implemented for new production facility. Developed predictive maintenance plan and implemented the same. Prepared in house PLC/HMI ( Mitsubishi) test jigs for developing in house technical competencies. Involved with OEM team ( Chines and japanes) for installation and commissioning of Automotive glass tempered and lamination line. Show less

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  SKF ISEA

  Dec 2009 - Jul 2013

  Joined during green field plant set up time and done various utility and machines erection, commissioning and trials till final production run. Involved in design of schematic electrical diagram for plant and switch gear selection, Chiller size selection, transformer and DG size selection etcPrepare and implemented PM/CBM schedule and break down process flow.Part of TPM MMM team. Responsible for PM, CBM, Breakdown analysis. Repairable modules management. Self and team development. Project planning and execution along with design team and onsite contractors and vendors. Preparing Daily project progress report and plan to cover gap to meet deadlines. Designing and preparing plant maintenance infrastructure and systems.Developing local vendors for maintenance support, fabrication and civil work

  • Dy Manager - Maintenance

    Apr 2012 - Jul 2013

  • Asst. Manager - Maintenance

    Dec 2009 - Apr 2012
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  Avery Dennison

  Jul 2013 - Mar 2015

  Manager Maintenance

  Preventive/Predictive Maintenance Planning and execution of high speed paper lamination and coating machines used for labeling and packaging industries. Troubleshooting for various breakdowns and quality problems and finding root cause with help of 5 Why problem solving approach. Improving productivity and quality through 6 sigma DMAIC methodology. Troubleshooting and root cause analysis for various breakdowns and quality problems in PLC, HMI based high speed slitter and wrappers.

• 

  Subros Limited

  Apr 2015 - Nov 2017

  Plant Maintenance & Utilities Manager

  Managed, maintained and improved plant utilities and machine maintenance processes for auto air conditioning compressor and auxiliaries components manufacturing i.e radiator, tubes, air handling system etc. Plan and review of PM/CBM schedules / Preventive maintenance to ensure trouble free and seamless plant operations, preparing monthly MIS report.• Fixing of equipment/machine breakdown, do root cause analysis and implement countermeasure.• Reviewing & monitoring various AMC’s and agreements for outsourced activities.• Reviewing energy management system and responsible for optimum energy utilization with in the plant. Responsible for energy reduction as per corporate guideline.• Do spare parts management by using VDE analysis techniques and develop local vendors for imported spares and services. • Ensuring office building services as per National Building Code of India. • Maintenance and CAPEX budget preparation, writing justification notes and responsible for budget tracking and control.• Ensure QMS/TQM documentation i.e. SOP/OCP, Check sheets, safety guidelines and HIRA ( hazards identification and risk assessment )• Erection, installation and commissioning of new equipment and machinery.• Identify supplier/vendors, arrange quote, do negotiation, raise purchase requisition and follow up till receiving the material.• Identify and do calibration of measuring/weighing instruments, Pressure vessels testing, gauge calibration, testing of HT/LT protection relays• Do statistical analysis of equipment wise MTTR, MTBF, R & M cost, energy cost, etc for optimization of these parameters. Show less

• 

  Amazon

  Jan 2018 - now

  Designed, tested, commissioned and launched various types of fully automatic shipments sorting systems to enhance e-commerce warehouse operational efficiency and accuracy i.e three layer controls tote sorting system based on barcode reader and actuated roller belt shipments sorter system.Leading Reliability, Maintenance, Engineering, and Automation function for INFCs SCs, that includes sorting system, warehouses in India. Qualifying installations, operation and performance of conveying sorting systems, base building equipment's, other special purpose machines. • Developed Maintenance program and strategies for MHEs, Uitilities and Building. Ensuring building and equipment reliability by developing in house competencies and infrastructure. • Achieved operational cost optimization by developing inhouse competencies, indigenizing imported spares, parts, developing local vendors and tools rooms. Energy saving projects for cost and sustainability. • DAP (Design approval process) and verifying BOQ, MOC for equipment. Ensuring learnings from existing equipment incorporated into new equipment.• Carried out warehouse automation projects that include timely execution, takeover from vendor with proper installations and handover to site operation and maintenance team with proper training and documentation. Ensuring that all snag points has completed by vendors. Show less

  • Zone Lead - Warehouse MHEs & Automation

    Aug 2019 - now

  • Manager - Reliability Maintenance Engineering

    Jan 2018 - Jul 2019