Joaquín Vallejo Bustillo

Experience

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  GE Transportation

  Jun 2016 - Jul 2016

  Lean Challenge Summer 2016 Participant

  Key AchievementsDeveloped lean manufacturing project focused on improving production floor layout release for NPIsReduced process cycle time in 50% by balancing manufacturing lines and improving ergonomic conditions.Lean Manufacturing Project won 2nd place on GE's Lean Challenge Summer 2016 edition.

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  Morelia Business Center S.A de C.V

  Jun 2017 - Aug 2017

  Associate Quality Engineer

  Key AchievementsInternal quality audit process development.Developed and enhanced process and shipment quality inspections performance on daily basis.Introduced SPC for critical stages of the process.Reduced non-conforming product in 30%

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  HARMAN DE MEXICO S. DE R.L. DE C.V.

  Oct 2017 - Dec 2017

  Materials Intern

  Key AchievementsInternal delivery metrics reporting for all accounts (Subaru, Toyota, BMW, Ford, Harley Davidson, Mercedes Benz).Internal Material Expedite approval process management and enhancement of daily expedites reporting.Supported daily transfers to SLC triggering internal signals for shipment completion.Assisted on Customer Analyst activities for Toyota and Subaru accounts.

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  Cisco

  Jan 2018 - Jul 2024

  Key Responsibilities:Backlog orchestration through daily execution of open sales orders to maintain and meet build plans.Order management, prioritization, scheduling, sizing, recommit, conversion and configuration fix as well as order treatment due to escalations and exceptions management.Active End-to-End order monitoring through B2B signals to ensure order closure.Line Stop / Stop Ship supply recovery and business impact analysis.Support RTV and R2A process for material return to EMS partners.EMS Partner capacity analysis review to ensure coverage against EDI and CTB backlog.PCBA Commit coverage assurance and drive mitigation actions to ensure supply continuity.Site materials management through S/D analysis for OH Inventory projection, optimization and management. ROP execution monitoring, buy PO accuracy and validation, shortages closure, site excess balancing, low touch commodity management as well as intervene to resolve issues impacting timely material delivery.Component expedite freight validation and approval application for Direct fulfillment buy items.Review and execute component E&O Reserve/Scrap analysis and drive actions with CM/BU to reduce E&O.Support product change management through local ECOs Effective date setting and tracking for implementation ensuring smooth transition between material revisions and adhering to material disposition.NPI Readiness support in regards of supply management, BOM validation and test order FAI to ensure first customer shipment is performed in time.Support EOL/EOS process towards last time builds and E&O Mitigation.Total assembly cost and fees review and approval for Direct Fulfillment items.OT, NRE and PPV cost validation and application for Direct Fulfillment items. Show less Key Responsibilities:Provide on site technical support to EMS partners in Guadalajara.Factory technical quality metrics ownership and driving metrics improvement through root cause analysis on customer failures, material problems or other quality issues related to manufacturing.Manage manufacturing build process and process control validation.Responsible for assembly capacity, cost validation and NRE review and approval.Support product change management providing manufacturing feedback on ECOs as well as support ECO implementation and process deviations.Responsible for conducting audit and process qualification for EMS partnersSupport NPI Proto/Pilot and FAI at EMS partner site.Responsible for product moves, execution, and bring-up within a site.Responsible for driving Bonepile management.Initiate and drive solutions for closed loop corrective actions in EMS partner and Component Suppliers.Actively providing support on customer orders config issues ensuring product manufacturability and compliance with traceability, quality, cosmetic and workmanship standards.Coordinate cross-functional teams within EMS partner providing technical support as required for customer failures, material problems, quality issues, internal escalations and Line Stop / Stop Shipment activities.Key Achievements:Successfully introduced PCBA Firewall NPI program as well as Direct Fulfillment for switching and routing ensuring required process capabilities are in place and first customer shipment is performed on time.Supported product transfers within sister factories in Jabil Mexico providing feedback for layout, manufacturing process, tooling and equipment as well as supporting qualification process.Successfully introduced customized switching and routing products for customers such as IBM, HPE and EMC ensuring compliance with customer traceability, quality and workmanship standards and delivery first customer shipment on time. Show less

  • Direct Fulfillment Program Manager - Global Manufacturing & Logistics

    Jul 2021 - Jul 2024

  • Manufacturing Engineer - Global Manufacturing Operations

    Aug 2018 - Jul 2021

  • Manufacturing Engineer Intern - Global Manufacturing Operations

    Jan 2018 - Aug 2018
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  Google

  Jul 2024 - now

  Program Manager