Guna Sekaran Kumar

Experience

• 

  Sri Balaji Castings Private Limited

  Jun 2013 - Sept 2014

  Assistant Development Engineer

  • R&D and Quality support in manufacturing Aluminum castings, Machinery & Sub Assembly of engine parts of domestic suppliers Ashok Leyland, Royal Enfield, TAFE, GE Medical Systems, ABB, General Motors and Aiden Medical.• Involved in draft analyzing the product (creation of Wood prototype) and Die design (Parting line and Runner / Riser design).• Run Spectrographic reports to check Metal composition for Daily Ingots and First part. • Monitor Degassing to avoid casting defects and maintaining proper temperature in Furnace and adding of Cover fluxes to molten metal for slag removal. • Run Density check (Vacuum and Air) for porosity check in Metal frequently and Taking Sand Sieve Test for checking CO2 sand grain size. • Preparation the Engineering Information and feasibility reports (FIR) of the products.• CFT member in APQP preparation and creating PPAP documents & Co-ordinating MOM meetings.• Active Team Member in analyzing 7QC tools, POKE-YOKE, KAIZEN and 5S principles.• Supplier issue analysis and taking corrective action for receiving parts.• Check material stock in SAP and sending as cast to respective Heat treatment process. • Supplier end process audit & Tooling Audit and Knowledge on Foundry Process Control. Show less

• 

  HCL Technologies

  Sept 2014 - Oct 2018

  New Products design and development and supporting R&D services for Depuy Synthes Sustaining Engineering (Trauma CMF) and Joint Re-construction. (Orthopedics)• Direct Part marking (DPM)• Preparation the Engineering Information and feasibility reports of the products.• Effective management of drawings and technical accuracy by using PLMs (Windchill / Team center /ADAPTIV).• Etching “European Conformity” (CE or CE0123), GTIN, Country of Origin (COO) in the Model and updating Templates, Tolerance Classes etc. in the drawing using Creo / NX Unigraphics and Creating Document Change Order (DCO) logs in ADAPTIV. Show less

  • Lead Engineer

    Sept 2017 - Oct 2018

  • Member Technical Staff

    Sept 2014 - Sept 2017
• 

  Atos

  Oct 2018 - Dec 2024

  Supporting R&D services, Packaging & Labelling Development, Using NX & AutoCAD and PLM support (Windchill) for Deputy Synthes, JnJ Vision and Cardinal HC products till product launch.Developed and optimized Plastic components along with Packaging and manufacturing processes for new product introductions, focusing on process stability, scalability, and cost-effectiveness.• Supporting validation engineers in executing IQ/OQ/PQ activities for equipment installations and upgrades ensuring compliance with regulatory standards.• Creation of Packaging Assembly Drawings showing entire hierarchy of Product packaging and Release of drawings to production in Windchill • Designing Cartons, tip guards, pouches, bags, trays & lids, labels, caps, rigid tubes, and envelopes using production drawings to ease assembly using Auto CAD / NX Unigraphics.• Replace LPPF with improved design control / transfer documentation and reduce complexity. Show less

  • Consultant

    Sept 2023 - Dec 2024

  • Associate Consultant

    Oct 2018 - Sept 2023
• 

  Cyient

  Dec 2024 - now

  Senior Design Engineer

  R&D | Packaging | Medical Devices | EU MDR | Labelling | Endo Packaging for Boston Scientific