Alessandro Castilho

Alessandro Castilho

Technical Assistant

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location of Alessandro CastilhoSão José dos Campos, São Paulo, Brazil

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  • Timeline

  • About me

    Mechanical Engineer | Dimensional Analyst | Green Belt Lean Six Sigma | Project Management

  • Education

    • CEPHAS - Centro de Educação Profissional Hélio Augusto de Souza

      2003 - 2004
      Mechanical Technician Industrial Mechanics and Maintenance Technology
    • FASUL Educacional

      2021 - 2022
      Master of Business Administration - MBA Project Management
    • FASUL Educacional

      2022 - 2022
      Master of Business Administration - MBA Data Science & Analytics
    • Anhanguera Educacional

      2016 - 2020
      Bachelor's degree Bachelor of Engineering (B.E.), Mechanical Engineering
    • Anhanguera Educacional

      2023 - 2024
      Lato Sensu Postgraduate - Specialization Product Development Engineering
  • Experience

    • Metrologia 9000

      Feb 2004 - Apr 2007
      Technical Assistant

      Accredited by the Brazilian Calibration Network/INMETRO, I have the official recognition for approving service certificates. My expertise lies in both three-dimensional and conventional dimensional inspection, ensuring precision and accuracy in product evaluation. Additionally, I specialize in the meticulous calibration of measuring instruments, contributing to the reliability of measurement processes.

    • ELEB

      May 2007 - Dec 2012
      Quality Technician

      Responsible for conducting both visual and dimensional inspections on parts and components, I play a key role in ensuring product quality. I adeptly issue dimensional reports and non-compliance documents, meticulously documenting any discrepancies observed.My expertise extends to providing support to manufacturing and assembly teams, contributing solutions to meet and exceed requirements. With a solid background in implementing and standardizing Lean philosophy, I ensure its seamless continuity through effective controls such as indicators and Control Tower methodologies.I am actively involved in imparting training on Lean Manufacturing concepts and tools to multidisciplinary teams, fostering a culture of continuous improvement. As a leader and co-leader in Kaizen projects, I focus on enhancing productivity and reducing non-conformities.My contributions extend to implementing visual systems for monitoring and supporting processes. Additionally, I excel in process improvement management, developing standardized work procedures, conducting time studies, and optimizing quality and productivity while minimizing setup times, leveraging Lean Manufacturing tools. Show less

    • Embraer

      Jan 2013 - Sept 2020
      Dimensional Analyst

      Engaged in Dimensional Engineering, I conduct surveys and assess dimensional requirements with precision. I hold the key responsibility of performing dimensional analyses on products, considering complex processes and applying the GD&T methodology.My role extends to analyzing and validating assembly processes to identify improvements, ensuring seamless alignment between process and design capabilities. I provide essential support in product development, focusing on dimensional variation considerations, including assessments of requirements, tolerances, assembly, tooling, and measurements.Not only do I disseminate technology insights, but I also offer support to various technical areas. My wealth of experience in integrated development environments further enhances my proficiency in delivering optimal results. Show less

    • Akaer

      Apr 2021 - Nov 2021
      Project & Dimensional Analyst

      Engaged in aircraft structural projects, proficient in utilizing the Catia V5 tool for the development of innovative products, concepts, and modifications. Tasked with the important responsibility of conducting dimensional analyses, considering the complexities of involved processes and employing the GD&T methodology.

    • Safran

      Dec 2021 - now

      Oversees the rapid development of line-fit and retrofit solutions within in-service constraints for aircraft cabin commodities. Analyzes persistent equipment failures to determine root causes, coordinating with engineering and subcontractors to develop potential solutions. Leads a company-wide review and approval process for design and retrofit improvements, managing resources and priorities across local and international business groups. Recommends new in-service processes and procedure updates to enhance product performance and improve key performance indicators in the development cycle. Drives continuous improvement by publishing results of root cause analyses and lessons learned. Creates technical proposals, specifications, test procedures, repair instructions, and other technical documentation in accordance with internal standards and best practices. Show less

      • In-Service Project Engineer

        Jan 2024 - now
      • Design Engineer

        Dec 2021 - Dec 2023
  • Licenses & Certifications

    • World Class Manufacturing Introduction

      Valore Academy
      Mar 2021
    • Yellow Belt Lean Six Sigma

      Valore Academy
      Nov 2020
    • Power BI

      HAOS Treinamentos
      Oct 2023
    • Mechanical technology

      Senai São Paulo
      Jun 2001
    • Machining Mechanics

      Senai São Paulo
      Dec 2001
    • Dimensional control

      Senai São Paulo
      May 2001
    • English

      Wise Up
      Dec 2021
    • Green Belt Lean Six Sigma

      Valore Academy
      Feb 2021
    • Reading and interpretation of drawings

      Senai São Paulo
      Apr 2001