Sajith Usman

Experience

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  Stamteck

  Jun 2006 - Dec 2006

  Industrial Trainee

  -Training on machines like Milling, Surface grinding & EDM.-Training on Press Tool assembly.

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  Cad M Tools

  Jan 2007 - Apr 2007

  Toolmaker

  • Maintenance of Forming tools of Petrol tank (TVS) and Washing machine (IFB).• Co-ordination with Machine shop and Production unit.• Trouble shooting of issues.

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  VE Commercial Vehicles Limited (A Volvo Group and Eicher Motors Joint Venture)

  Aug 2008 - Feb 2010

  Jr Manager

  • Vehicle Integration on Virtual Model of Bus coordinating with different teams. • Coordinating with the related teams to complete the NCR’s. • Designed shell structure for 1090K NEW SKYLINE Bus. • Modification of door assemblies, side panels, front panels, roof panels etc. • Created notification stickers, packaging of air brakes, power steering, electricals, engine etc. • Design & co-ordination with Manufacturing Section, Assembly and Service team. • Preparation of Part, Assembly & Layout Drawings for Bus Aggregates and packaging. • All Designs release through PLM in to the System.Projects Involved• 1075H STD & SCHOOL BUS –NEW SKYLINE• 1090K STD & CNG BUS –NEW SKYLINE Show less

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  Schlumberger India Technology Centre Pvt LTD

  Mar 2010 - Feb 2024

  - Verify sealability of Complex Elastomeric Seal for required Well condition through Abaqus.- Digitalization and automation of Engineering projects there by providing end to end automated solution- Developing Parameterized models, drawings and Engineering calculations to facilitate Design automation through modeFrontier- Establishing the architecture and best practice for CAD automation to aid Digitalization.- Application of Pro/Program and Drawing/Program to develop master models and drawings- Explore and create standard procedure to implement Model Based Definition in CAD modelling- Active involvement in recruiting skilled Designers Show less • Design of Formation Isolation Valve (2015 to 2019):- In depth verification & design of valve as per client (BP, Shell, Saudi Aramco etc.) requirements- Execute/allocate project requests by meeting the business unit requirements in respect to scope, timeline and specifics- Organize & Conduct meetings with stakeholders in USA to finalize the design- Perform detailed Tolerance stack up, Design calculations & FEA - Resolve ECRs by coordinating with engineering and manufacturing team- Prepare drawings, documents and Release through PLM • Lead for Continuous Improvement Project (2017)- Coach peer designers to develop competency on engineering calculation and work process- Develop competency matrix for designers & continuous monitoring on skill improvement• Quality Lead for the team (2016):- Lead team to achieve the quality objectives- Analyze quality matrix & perform necessary actions- Provide necessary training to meet quality objectives• Design support to NPD projects for Saudi Aramco & Chevron (2010-15):- Design of various clamps, test fixtures & welded structures considering DFM & DFA- Re design of clustered Control lines to cleaner routings- Prepare part drawings, layouts and release through PLM• Visited Design Centers in Abbeville- France, Belfast-UK & Rosharon-USA for training purpose.• Worked in onshore field-KSA to assist tool installation.Highlights:• Authored Best practice guideline on creating parameterized models & drawings for Digitalization Project.• Innovative 3D stack up for complex Electro Hydraulic Module.• Automated process using VBA resulting in 97% reduction of effort time.• Simulation of clamp positions using AutoCAD and Creo. Show less

  • Mechanical Engineer

    Apr 2023 - Feb 2024

  • Lead Designer

    Mar 2010 - Apr 2023
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  SLB

  Mar 2024 - now

  Supplier Development Engineer

  - Manage daily field Onecat Requests for Cables & Control Lines and SGM- Engage with multiple suppliers on multiple projects to analyze cost effective supplier there by creating savings.- Help to resolve technical queries of suppliers on projects as required.- Supporting spend Shift project to shift manufacturing from west to east for reducing manufacturing cost.- Support to various projects for design files