Johns Jose

Experience

• 

  Apollo Tyres Ltd

  Jul 2008 - now

   Manager In charge of Instrumentation department, leading a group of instrumentation technicians, apprentice trainees and contract workmen. Managing the responsibilities of project management & maintenance, from beginning till commissioning stage; leading a group of technicians for Electrical & Instrumentation for the maintenance of entire tyre manufacturing plant. Plan and coordinate Preventive and Predictive Maintenance activities through SAP.  Proactively identifying potential bottlenecks, Reviewing of RCA and implementing corrective and preventive actions, ensuring that the production targets are met within stipulated time and budget constraints. Ensuring the safety of workmen by doing HIRA of each process and projects and thus complying ISO 45001 & ISO 14001. Implementation of several sustainability projects complying ISO 50001 to achieve the organisational energy performance improvement and reduce carbon footprint. Training and development of workmen through Skill matrix analysis.  Budget preparation aligning to organisational goals, Developing KPIs, MPCP as part of DWM.  Development of SCADA systems for various data monitoring. Expert in Siemens WinCC and Rockwell Factorytalk View. Instrumentation maintenance of Coal fired and Furnace oil boilers. Commissioned Nitrogen plant of 225 Nm³. Operation and maintenance of 45m³ deaerator and hot water pumps. Service and maintenance of PRV station for steam. Maintenance of 11Kv 3 x 1.4MVA Diesel generator. Maintenance of Atlas Copco air compressors, York and Trane chillers Show less *Accomplished in handling panel designing, programming and commissioning of VFDs from 2.2kW to 315kW. Skilled in commissioning and programming of AC/DC drive (Eurotherm, Hitachi and Control Techniques and AB) controlled systems.* Benchmarking factory operations to ensure productivity, maximizing operational efficiency, Planning Expansion/ Automation and Technology up gradation.* Successfully designing and implementing systems and procedures to facilitate smooth functioning of overall production operation and enhancing operational efficiency.* Contributing strategic inputs in planning the execution of maintenance activity, observing standard procedures for maintenance and considerably reducing down time.*Achieving reduction in breakdown incidences with deft implementation of proactive maintenance. Implementing corrective and preventive actions.*Developing and executing the best practices and standard operating procedures targeting at organizational excellence.*Implementing strategic vision and direction to production and maintenance so as to meet the medium and long term objectives of the organization.*Calibration of process instruments in the plant using SAP Calibration module.PROJECTS*Commissioning of Deaerator of capacity 45m3 using Omron CJ series PLC.*Commissioning of Tyre Curing Press using Omron CJ series PLC. Show less

  • Electrical and Instrumentation Manager

    Jun 2020 - now

  • Associate Manager, Electrical and Instrumentation.

    Apr 2016 - Jun 2020

  • Executive 3

    Apr 2012 - Apr 2016

  • Executive 2

    Apr 2010 - Apr 2012

  • Graduate Engineering Trainee

    Jul 2008 - Apr 2010