Rajesh Gnanaguru

Experience

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  Delphi-TVS

  Jun 2011 - Sept 2015

  Deputy Senior Engineer - ME Projects

  # Established new assembly line for new product and assisted in APQP phases of Project completion.# Reduced FTQ of critical component from 5% to less than 1% by QC story approach.# Eliminated scrap cost of 2 Lakhs/month through process redesign.# Established Poka-yoke in assigned assembly line and eliminated customer complaints, thereby saving warranty cost of 3 Lakhs/annum# Increased capacity of particular machine from 900/day to 1600/day avoiding capital investment of 40 lakhs.# Improved capacity of surface grinding machine by 30% through elimination of non-value added activity# Effectively utilized available asset by insourcing parts and thereby saving 2Lakhs/annum Show less

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  Royal Enfield

  Sept 2015 - Mar 2025

  Deputy Manager - Quality function

  # Developed quality planning for multiple new product launches by verifying customer requirements and implementing in design and production.# Assured consistent quality of production by implementing and enforcing automated practice systems, thereby reducing rework rate from 8% to 2%# Applied lean six sigma approach and reduced rejection rate of particular line from 20% to 4% Scheduled and chaired quality review meetings to review effectiveness of performance mitigating risk and improving straight pass ratio from 90% to 98%# Tracked quality issues with external customers, suppliers and internal plant operations and aided in bringing down FF3 from 8 to 3 defects/100 bikes.# Equipped and organized facility to comply with company strategy for online and offline quality controls.# Coached over 30 newly hired interns while observing progress and delegating tasks.# Managed and archived quality documentation and participated in internal and external quality audits.# Established and tracked quality department goals and objectives. Show less

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  Ather Energy

  Dec 2024 - now

  Manager - MQA