Ajay Kumar

Experience

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  ALLIED NIPPON LIMITED

  Dec 1999 - May 2003

  Production Engineer

  •Involved in production, material planning, maintenance document with the team of Engineers & technicians, managed completed production activities on the press shop & assembly and packing on floor till CRDD.•Maintained smooth coordination for achieving availability for the product to attain daily targets and for rectification against quality issues.•Responsible for productivity on production floor as per quality guidelines and maintain cross functional coordination at all stages.•Imparted training to technicians and motivated them to ensure tasks were completed on time. Show less

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  Moser Baer India Ltd

  May 2003 - Jun 2013

  Production Manager

  Meeting production target with continuous improvement in providing in increasing utilization factor and yield.• Managing inventory reworking production as per testing need and marketing departments for new customer orders, technical updates.• Scheduling and monitoring daily production as per customer order for DVD, CD & Jewell Boxes, with injection Molding(Electric & Hydraulic 40T-150T M/Cs)over stage line than testing as per specification shown in order.• Continuous working for reducingnon-productive time by efficient production changeover minimizing rework rejecting reducing wastage improving working conditions minimizing effective material movement etc.• Monitoring all process parameter, recording, analysis and control & setting the process capability of molding lines.• Involved in production, material planning, maintenance document with the team of Engineers & technicians, managed completed production activities on the press shop & assembly and packing on floor till CRDD.Major Highlights• Improved the OEE of main sputter chamber in CD manufacturing line from 78% to 83%.• Increasing the productivity 10%~15% level after reduction the cycle time Through DMAIC Methodology. Implement Kaizen projects ( cycle time reduction ,Hub crack rejection ,Reduce the scrap level) Enhanced process efficiency and cost saving through Kaizen. Show less

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  Adela cables India pvt Ltd

  Jul 2013 - Jun 2015

  Production Head

  >Meeting production target with continuous improvement in providing in increasing utilization factor .>To Develop Plan, Process, System, & Policies to achieve the operation goals..>To Develop and Drive the Culture of system and Processes in Plant operations to track and optimize plant productivity and Standards .>To Drive the Culture of Continuous improvement in end to end operations. & working for reducing non-productive time by efficient production changeover minimizing rework rejecting reducing wastage >To Conduct the internal Audit and External Audit. Monitoring All process parameter, recording, analysis and control & setting the process capability of Molding & lines.>Ensure Responsible for communicating all customer problem & policy related information to shop floor by display notice direct formal and informal interaction.>Ensure implementation and evolution of health and safety procedure in Plant and ensure that plant complaint with all Statutory norms.>To expansion the plant capacity for manufacturing of Rubber core cable for home Appliance product .> To conduct the Audit for major customer & implement the SOP ,WI in shop floor .>Holds merit for achieving productivity increasing by10% through implement new process / system with existing resources.>Optimizing manpower ,material ,equipment resources ,process efficiency .>Replaced manpower -intense processes while simulataneously enchancing workflor through new technology /process that reduced staff by 10%. Show less

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  Hong Guang De Technology India Pvt. Ltd.

  Jun 2015 - May 2019

  Plant Head

  Hong Guange De Technology Pvt Ltd (MNC china based ) leading EMS Manufacturing, & Chargers & Adapter Manufacturing company .Working as a Plant Head *Responsible for overseeing the onsite day to day manufacturing operation (PCBA SMT-MI lines, Assembly Lines , Testing process ,Packing lines ) > Ensure that the factory team of managers and workmen are in a state of high motivation as evidenced in their problem-solving approach, willingness to stretch and willingness to collaborate with other teams.>To discuss the plant OEE , inventory ,CRDD, & cost control on weekly basis with team .>Implemented just in time productivity methodology to control cost and inventory .Resulting in a 10% improvement in efficiency .>Played integral role in identifying and transist ongoing work to out sourced vendor ,reducing total manufacturing cost by 30%.>Driving employee engagement in the company .>Recommending short and long term plant objective & review of these .Resulting motivation continue remain same for improve activites .>To prepare the Monthly Deptt Budugt on the basis of sales forecast /Firm plan .>To discuss with operation team & prepare the P& L Analysis Report .> Ensure the Manufacturing operations and Resources are focused on the Critical Business imperative are in accordance with strategic direction and Priorities.>Improve processes & Policies in support of organizational goals. Formulate & implement departmental & organizational policies procedures to maximize output. Monitor adherence to rules, regulations & Procedures.>Formulate management program for achievement of quality ,health ,safety and Environment (QHSE) objective & Periodically review the implementation status & effective of Management program.>Conversant with quality management techniques and identified of problem through QFD and devising solutions through SIX SIGMA, LEAN MANUFACTURING , D.O.E & TPM, KANBAN, POKA-YOKA, PPAP, FMEA, & KAIZEN Activities.> Show less

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  Mickeyfone technology India Pvt Ltd .

  May 2019 - Apr 2021

  Operation Head

  Mickefone technology Pvt Ltd (MNC) (Leading Manufacturing of Electronic / Telecom products & Packing Materials) All types of PCBA , Mobiles , ONU ONT ,wifi routers , GPON , All type of electronic labels ects for Jio digital , Airtel etc . all Mobiles protection film , All types of electronics lables , for Mobiles all packing material ,Bilster try (ESD & Non ESD) for Vivo, Oppo , Liton , itel , Nokia , OEMs . Responsible to all operation Activity of All products Manufacturing & OTD to customer .Monitoring production (PCBA SMT -MI /Box Assembly Lines all Testing ,Packing) ,supply chain , quality warehouse operation as per planning .Setup the Manufacturing assembly & testing lines Weekly Review with all manufacturing team for yield rate , defects analysis , & action plan , plant OEE Material Planning (plastic parts , tolling , ems supplier , packing suppliers etc .) inventory management , resources management , etc . Show less

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  GX Group

  Apr 2021 - now

  Plant Head

  Plant Head at GX Groups (MNC European base ) (Leading manufacturing of Electronics/Telecom & IOT products with PCBA, end to end Solutions for ONT, ONU, Wifi Routers(3G/4G/5G) ,Access Switches , OLT & GPON, XGOPN Next generation (5G) Products ,IOT/Smart products etc .*Setup the entire manufacturing plant (Assembly lines , testing lines , ESD flooring , fire fighting system ,) Implemented Lean Manufacturing /Quality Management /Production Management , Operations Management, cost control ,Supply chain ,Vendor development ,Responsible for End-to-End Management of Plant Operations & is responsible for Production ,Planning, Quality , Supply Chain , Process , Maintenance , Logistics , Stores , Customer Audits , Plant Admin , Legal Compliances etc.Develop the local supplier for material planning (EMS. Plastic , packing material etc ) Train to all manufacturing & Engg. team for productivity improving .Ram up the Assembly lines as per target in short around time . To develop & making the SOP ,Procedures, Polices,WI for manufacturing & warehouse management . successfully setup of WIFI testing , Local development with the Automation for testing jigs /fixture @optimum cost Implement Lean Manufacturing culture in plant .Successfully setup the WIFI testing (2G/5G) setup for new products complete the customer deliveryAddressing cross-functional activities that include in Manufacturing process / quality assurance /compliance/supply chain pertaining to bought-out item & deliver to CRDD. Development Automation in process to reduce the Process Cycle time emphasis increase the productivity & reduce the manufacturing cost .Formulate management program for achievement of quality, health, and safety and Environment (QHSE) objective &periodically review the implementation status & effective of Management program.To Prepare all required Budgets and forecast same as per required Budget. Show less