Tushar Jadhav

Experience

• 

  Knorr-Bremse

  Aug 2014 - Mar 2015

  CAD Design Engineer

  - 3D modeling and drawing for Breaking system.- 3D Modeling of Spring Break Actuator, Brake Chamber, Valves Assembly and their parts.- In Universal Solution done 2D Drafting in CREO2.0 of various different companies projects.- Creating 3D models from 2D drawings, creating BOM and manufacturing drawings for production.

• 

  IFS Academy

  Apr 2015 - Jul 2015

  APPRENTICESHIP TRAINEE

  - Performed design solution to third party design customer like 3D models, Drawing etc.- Teach basic design software tool of Creo 2.0, Catia, AutoCAD to student.

• 

  Citizenscales(I)Pvt Ltd.

  Jul 2015 - May 2017

  Senior Mechanical Design Engineer

  - New Product Design, Development and Testing.- Design Calculations of Products.- Determine material grades for plastic parts according to Design and error factors like shrinkage, warpage, sink marks.- Communicate with mold makers for design validation and Error analysis.Sheet Metal Design, Calculations, Validation for SPM (Special Purpose. Machineries) and Enclosures and Exterior on CREO3.0, SolidWorks 2016-17.- Assembly &Drilling Jigs and Machining Fixture Design- Sheet metal fabrication quality report building & analysis.- Weekly Plant and Vendor visit for monitoring sheet metal fabrication process for prototyping and testing.- Reverse Engineering using VMS (Video Measuring Machine) 3D Scanning and Education manual measurement method.- VAVE for plastic product with mold validation.- Benchmarking of competitor for design improvement.- Coordination with cross functional team with plant as well as outside plant. Show less

• 

  Knorr Bremse Systems For Commercial Vehicle India Private Limited Hinj.

  May 2017 - now

  - Spearheaded the end-to-end product development lifecycle, from concept to production, ensuring compliance with industry standards and customer requirements.- Led design activities, including 3D modeling, prototyping, and validation, using tools such as CREO and SolidWorks.- Coordinated seamlessly with cross-functional teams, including R&D, manufacturing, and quality assurance, to ensure efficient collaboration and achievement of project milestones.- Managed the introduction of new products into the production line, ensuring a smooth transition and adherence to quality standards.- Orchestrated Engineering Change Request (ECR) and Engineering Change Order (ECO) processes, serving as a key link between design and production teams.- Implemented robust quality assurance processes, conducting testing and validation to guarantee product performance and reliability.- Supervised a team of engineers, providing mentorship and guidance to ensure high levels of productivity, motivation, and professional development.- Maintained regular communication with customers, understanding their needs and feedback, and incorporating valuable insights into the product development process.- Conducted market analysis and competitor benchmarking to identify opportunities for product improvement and stay ahead in technological advancements.- Worked on initiatives for cost optimization without compromising product quality, exploring alternative materials and manufacturing processes.- Conducted in-depth product packaging studies at the customer end to ensure feasibility and compatibility under various static and dynamic conditions.- Prepared comprehensive documentation, including design specifications, testing reports, and project status updates for internal and external stakeholders.- Provided training sessions to team members to enhance technical skills and keep them updated on the latest industry trends and technologies. Show less - New product design with considering view of customer, product functional requirement and change inapplication at final vehicle end.- Involved in VAVE assignments & activities to get most efficient and suitable solution for part withoutcompromising its quality and working ability.- Team member for product DFMEA creation and its continuous upgradation as its live document and make sure continuous improvement for product.- Regular co-ordination with customer and application team for product fitment trials on vehicle level, brake system integration or aggregate level study, analysis of product field failure issues and its resolution at customer end.- Solid modelling, assembly & drafting in CREO 7.0 with consideration of its manufacturing feasibility and effect on product functioning.- Work with cross functional team to resolve regular serial production line related issues for product.Interaction with project management team and marketing team for new product or variant development and to understand customers need and application so customer gets best suitable solution.- Hands on PLM for drawing, BOM revise & change management task required for release process.Engineering change request (CR, MCR) activity global coordinator and lead the activity.- Design review with global central team for existing and new product .- Involvement in prototype development of concept phase design.- Responsible for product testing and validation, tear down analysis to evaluate product performance.- Product packaging study done at customer end to do product feasibility, maintaining clearance of product with other part in static & dynamic condition on existing vehicle. Show less

  • Deputy Manager

    Apr 2022 - now

  • Assistant Manager

    May 2017 - Mar 2022