
Khalil Chelly

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About me
PMP® / Black Belt Lean Six Sigma / NLP Practitioner (PNL) / Continuous Improvement and Engineering Manager
Education

ENIT
2010 - 2013Ingénieur, Mécanique
Experience

Zodiac Aerospace
Feb 2013 - Feb 2016EN• Project Management • FMEA and Risk analysis• Set new machines• BOM creation on ERP• Machine qualification (qualification protocol, capability and R&R)• Implementation of SPC cardsFR• Gestion de projets • AMDEC (FMEA)• Mise en place nouvelles machines• Élaboration des plannings • Création nomenclature sur ERP• Conception• Qualification machines (protocole de qualification, capabilité et R&R)• Mise en place des cartes SPC• Analyse de risque• Création des dossiers FAI Show less EN• Process improvement and standardization • Ensure new equipment availability• Hoshin initiative • Metrology• Maintenance of NC machines• Create program for NC machine• Manage BOM in ERP • 8D• 5SFR• amélioration et évolution des processus • gestion de nomenclature dans l’ERP • gestion des machines des découpes à Commande Numérique (CN)• élaboration des documentations• fourniture des équipements • maintenance des machines CN• 8D• 5S• chronométrage et chantier Hoshin• métrologie Show less
Industrialization engineer / Ingenieur Industrialisation
Jan 2015 - Feb 2016Method Engineer / Ingénieur méthode
Jul 2013 - Dec 2014Stage projet fin d‘étude
Feb 2013 - Jun 2013

Karmex
Mar 2016 - May 2017EN• Identify improvement areas• Lead and monitoring of improvement and industrialization projects• Train and lead problem solving: 8D and QRQC• Train Lean basics• Lead a 6sigma project (save ~104 K€/Y) • Train and coach on statistic basics (R&R, capability, and control chart)• Participate in obtaining ISO 9001 v2015FR• Identifier les axes d’amélioration• Suivi et pilotage des projets d’amélioration et d’industrialisation• Former et piloter sur les MRPG : 8D et QRQC• Former sur les bases de Lean• Piloter un chantier 6sigma (gain ~104 K€/an)• Former et encadrer sur les bases de MSP (R&R, capabilité, et carte de contrôle)• Participer à l’obtention de l’ISO 9001 v2015 Show less
Responsable Industrialisation et Amélioration continue
Jan 2017 - May 2017Industrialization manager / Responsable Industrialisation
Mar 2016 - Jan 2017
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ITP (Groupe Alcen)
Jul 2017 - Jun 2019Production Manger / Responsable ProductionEN• Participate in obtaining EN 9100 v2016 & ISO 9001 v2015 • Production and maintenance management• Team management (~ 50 FTE)• Improve OEE >20%• Ensure the OTD• Develop preventive maintenance activity (save ~16 K€/Y)• Internal audit• Lead QRQC meetings• Manage maintenance budget• Monitoring and improvement of production KPIFR• Participer à l’obtention de EN 9100 v2016 & ISO 9001 v2015 • Gestion de la production et de la maintenance• Management d’équipe (~ 50 personnes)• Amélioration de TRS >20%• Assurer le respect des délais livraisons• Élaboration des plannings et des gammes de maintenance préventive (gain ~16K€)• Audit interne• Piloter les réunions QRQC• Ordonnancement PDP ; CBN• Gérer le budget et les interventions de maintenance Show less

Sartorius Stedim Biotech
Jul 2019 - nowContinuous Improvement and Engineering ManagerEN• Program / Project Management• Team management (~24 FTE [Maintenance, Method and Continuous Improvement])• Preparation and validation of new project budgets• Set Lay-out of new clean rooms>2850 m2 (production lines & machines) [budget>5M€ ]• Implementation of new processes and machines• Train on lean-six sigma and MSP basics• Development URS of new machines• Identify improvement actions and initiate projects• Flow optimization and Lay-out change• Implement project from the strategic objectives (OKR/ HoshinKanri)• Supervise C.I projects: DMAIC/ TPM/ SMED/ JIT/ visual management (>100K€/Y saving added every year )FR• Gestion des projets/programmes• Management d’équipe (~24 Personnes [Maintenance, Méthode et Amélioration continue])• Préparation et validation des budgets nouveaux projets• Mise en place lay-out nouvelles salles blanches>2850 m²(lignes & machines de productionà [budget>5M€ ]• Implémentation des nouveaux process et machines• Former sur le lean-six sigma et les bases de MSP• Elaboration de cahier des charges et suivi de mise en place des nouvelles machines• Identifier les axes d’amélioration et initiation des projets• Optimisation des flux et changement du Lay-out• Déclinaison des objectifs groupe OKR/ HoshinKanri• Encadrer les projets CI : DMAIC/ TPM/ SMED/ JIT/ visual management ( >100K€/an saving ajouté chaque année ) Show less
Licenses & Certifications

NLP Practitioner (PNL)
INLPTA - International NLP Trainers AssociationMay 2023
Lean Six Sigma Black Belt
L2M 4.0 Lean Manufacturing & ManagementJun 2022
Project Management Professional (PMP) ®
Project Management InstituteJan 2024
Languages
- frFrench
- enEnglish
- arArabic
- deDeutsch
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