Experience

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  Karachi shipyard & engineering works limited

  Jun 2013 - Jul 2013

  Engineering intern

  Successfully completed training on internship program working in the following departments:•Quality Control (NDT) – Tested and approved the quality of samples for various jobs using Ultrasonic Testing (UT), Radiography Testing (RT), Magnetic Particle Testing (MPT) and Die Penetration Testing (DPT) •Quality Assurance – Researched on the replacement of Chrysotile Asbestos. Worked on detailed precautions to be taken as safety measures.•Laboratory – Performed the mechanical testing (such as tensile, compression, bend, knick-break and impact testing) of specimens to determine its properties comparing it to the standards required by the clients.•Pipe Shop – Assisted with the cold/hot bending, grinding, pipe cutting and electric arc welding for the pipe fabrication of ships.•Machine Shop - Completion of production activities by machining and heat treatment processes, including lathes machines, milling machines, boring machines, drill machines, grinders, planers, shapers and furnaces to carry out annealing, normalizing, hardening and tempering. Show less

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  Toyota motor corporation

  Aug 2015 - Feb 2017

  Quality engineer

  - Investigated critical defects related to production processes, design, machine maintenance, customer usage and local suppliers by conducting Root Cause Analysis and devised countermeasures accordingly. - Implementation of countermeasures in-house and at supplier end.- Conducted investigations based on concepts of PDCA, 5 WHY analysis, 4 M analysis, and Toyota Business practices- Worked alongside with Service team (CFTD) for early resolution of market complaints providing technical explanation and justification of the problems while prioritizing customer satisfaction.- Liaised with Toyota Daihatsu Engineering & Manufacturing Co. Ltd., Thailand to eliminate design related issues of Corolla variants while using the principals of EDER.- Presented the Top Management with weekly updates of the critical defects and countermeasures taken for warranty reduction activities.- Structured Project planning activities such as Quality evaluation plans, KPIs and standards of locally sourced parts for the upcoming new models- Planned and conducted project trial activities such as Static and Dynamic testing which included the technical analysis of arising problems and its resolution- Articulated vendor management activities such as liaising, monitoring and controlling agreed parameters in accordance with global standards of Toyota- Examined and monitored the quality of localized parts as per the specifications- Implementation and confirmation of standards, processes and quality control check on the assembly line for new models- Organized and scheduled Toyota Quality Month activities and training for all departments- Trained management and assembly line employees on the Quality mindset Show less

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  Kia motors

  Aug 2019 - Nov 2021

  Quality engineer

  - Achieved 40% Reduction in the Market complaints DPU between FY’19~21.- Achieved 12% reduction in the vehicle product audit DPU between FY’19~21.- Investigated over 2500 critical defects including 2 Fire Hazard cases related to production process, customer usage and local suppliers by conducting Root Cause Analysis and ensured proper implementation of countermeasures for reoccurrence prevention.- Conduct daily vehicle product audit, weekly process audits, display of audit defects, reporting of audit results and countermeasure replies follow-up for reoccurrence prevention of the reported defects and observations.- Conducted new project activities (In order to conform to Stellantis’ standards) such as CBU body audit, CBU benchmarking activity, Spec confirmation, Gap & Flush benchmarking, RAF Testing, and reporting.- Implementation and confirmation of standards, processes, and quality control check for new models.- Co-chaired the monthly Customer Experience Meeting with Top Management, to update on the market complaints reported and its resolution. Show less

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  Pacific maintenance services

  Jan 2022 - Jun 2023

  Project engineer

  • Successfully completed multiple home renovation projects while prioritizing on Quality of material and workmanship.• Successfully reduced cost of projects by over 20% by developing multiple streams of procurement and negotiation with suppliers.• Designed training material and trained workers on human behavior and interaction with customers.• Trained workers on Quality mindset to improve the quality of work.• Initiated the 5S Implementation plan and successfully implemented 3S at workplace.• Managed projects on strict schedules by coordinating with customers, suppliers, and workforce for smooth completion of the job.• Presented Team with weekly updates on ongoing and upcoming projects Show less

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  Millerknoll

  Sept 2023 - now

  Manufacturing engineer

  New Product Trial Activities:• Participate in Design for Manufacturability processes for new products/ new designs.• Ensure that the handover of new product designs onto the production floor is carried out smoothly, making sure that all manufacturing constraints and issues have been resolved before handover to minimize waste on the floor.• Reports and presents work output in a clear and concise manner after every pilot build of the new product and communicates, follows up and resolve/ close all the open issues/ problems.• Implement engineering change notices and work closely with quality and product development to implement customer requests and new product lines. Development/ Improvement/ Standardization of manufacturing processes:• Developed a new process for custom sized drawer less than 2-inch height.• Work with product development, quality, and operations teams to implement engineering change notices for design changes to be done to improve product conformity and process standardization related to critical market complaints.Improvement Projects:• Evaluating installation of flipper machine to improve productivity and safety score.• Working on installing 2 vacuum lifters at the Drilling machines line.• Working on implementation of AGVs and AMRs to deliver end product from assembly line-off to warehouse. Show less