Manish Kumar

Experience

• 

  Musashi Seimitsu Industry Co., Ltd.

  Sept 2016 - Sept 2017

  Executive

  • Work with New Development product team.• Ensure the product dimensional and visual.• Responsible for new part quality inspection.• MRN Parts Inspection.• Layout inspection.• Process inspection approval for process.• PQCT & PFD update as per latest process sheet.• H.T distortion trail parts inspection.• Inspection of raw material (casting and forging), online/ in-process and final inspection.• Sample parts submission to customer for parts approval

• 

  STANLEY Engineered Fastening

  Jul 2018 - Jun 2023

  • Prepared training material, One Point Lessons (OPL), Standard Work, and facilitated training and Lunched and Learns on Lean tools: 5S, capturing financial benefits (hard and soft savings), GEMBA Walks, Identify Waste, process flow charts and value stream mapping.• Performed detailed analysis of returned customer parts and used findings to drive Corrective and Preventative Action (CAPA) improvements.• Lead cross functional teams through the 8D process to identify the root cause of failures.• Investigated customer complaints, conducted root cause analysis and developed corrective actions (CAPA).• Coordinated with Engineering, Purchasing and QC Inspectors on troubleshooting issues related to inspections.• Participated in multiple internal audits and external supplier audits for the purpose of improving both internal and supplier processes.• Developed customer approved color and boundary samples.• Facilitated the 8D process for internal and external corrective actions.• Coordinated with production to meet customer releases and operating priorities• Determined RCA for non-conforming product and reported CA back to the customer• Wrote detailed work instructions and assisted in training production staff on quality procedures and policies.• Coordinated troubleshooting of component defects and quality issues pursuing resolution with Process engineer, product engineer, test engineer and supplier quality engineer.• Responsible for parts quality and dimensions inspection.• Responsible for first and last parts approval for process.• Responsible for improvements during process.• Responsible for 5’s maintained on inspection tables.• Verify the in-process documents and 8d reports on daily basis. Show less

  • Quality Assurance Engineer

    Jul 2018 - Jun 2023

  • Junior Engineer

    Jul 2018 - May 2021
• 

  Honda Motorcycle & Scooter India Pvt. Ltd.

  Jun 2023 - now

  Engineer