Manu Jayaraj

Experience

• 

  GERMANISCHER LLOYD

  Aug 2007 - May 2009

  Inspection Engineer

  • Inspection at YOKOGAWA INDIA LTD, for Rajasthan Northern Area Development Project, for CENTUM CS3000 and PROSAFE RS:

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  Bharat Petroleum Corporation Limited - Kochi Refinery

  Jun 2009 - Jun 2010

  Project Engineer

  • Supervision of Instrumentation Project activities at CCR Reformer Unit (M/s UOP LLC, USA licensed, Contractor- Technip) in BPCL-KR (Capacity cum Modernization Project II).• Experience in Instrumentation Maintenance activities in Crude Distillation Unit Shutdown & Start up Activities (BPCL-Kochi Refinery).• Inspection of all field instruments in the unit by reading P&ID• Scheduling and report preparation of the day-to-day maintenance works carried out in CEMP II (Capacity Expansion and Modernization Project – Phase II).• Experience in Loop test, Panel Wiring of DCS (HONEYWELL EXPERION PKS).• Supervision of Instrument installation, cable laying, Junction Box installation, Inspection, Calibration, Loop checking, Site Acceptance Test.• Familiar to field instruments like Smart Transmitters, Control Valves, I/P Converters, Thermocouples and Level transmitters.• Familiar to Flow measurement, Pressure measurement, Temperature measurement and Level measurement Techniques.• Knowledge in Work permit System (OISD-SDT-105)• Experience in Instrumentation project Activities in Capacity Expansion Cum Modernization Project II (CEMP II), BPCL Kochi Refinery.• Supervision of Pressure Safety Valve Calibration (Ref: API STD 527 )• Supervision of Cabling, instrument support fixing, Junction Box installation, Instrument installations, as per EIL Standards• Knowledge in Installation Standards of UOP LLC & EIL (Engineers India Limited). Show less

• 

  Engineers India Limited

  Jul 2010 - Jan 2011

  Project Engineer

  • Experience in Instrumentation project Activities in Capacity Expansion Cum Modernization Project II (CEMP II), BPCL Kochi Refinery.• Supervision of Instrumentation Project activities at CCR Reformer Unit (M/s UOP LLC, USA licensed, Contractor- Technip) in BPCL-KR (Capacity cum Modernization Project II).• Supervision of Instrumentation project activities at Gasoline Splitter Unit in BPCL-KR (Capacity cum Modernization Project).• Supervision of Pressure Safety Valve Calibration (Ref: API STD 527 )• Supervision of Cabling, instrument support fixing, Junction Box installation, Instrument installations, as per EIL Standards• Knowledge in Installation Standards of UOP LLC & EIL (Engineers India Limited).• P&I Diagram review of CCR Unit Show less

• 

  Honeywell

  Oct 2011 - now

  Project Leadership: Led and successfully managed key projects including Experion PKS R520, Experion HS R520, and Experion PKS R530.1, ensuring delivery within scope, time, and quality constraints.Software and Feature Updates: Oversaw and directed various software and feature updates for the Honeywell Experion PKS product line, enhancing functionality and performance to meet evolving customer needs.Customer Issue Analysis: Analyzed complex customer issues, translating them into detailed verification scopes. Collaborated with cross-functional teams to develop effective solutions and improvements.Team Leadership:Set clear visions and goals for each project, ensuring alignment with organizational objectives.Assigned tasks and responsibilities based on team members' skills and project needs, optimizing team productivity and project outcomes.Provided ongoing feedback and support, fostering a collaborative environment and addressing any conflicts or issues to maintain team morale and effectiveness.Project Planning and Execution: Utilized a variety of planning tools and methodologies to define project objectives, outline required steps, and track progress. Ensured that all project phases were meticulously planned and executed to achieve desired results.Quality Assurance: Maintained a high standard of quality throughout project lifecycles by implementing rigorous testing and validation processes, resulting in reliable and efficient project deliverables. Show less • Verification and validation of Honeywell Experion PKS Distributed Control system as per the product specifications & requirements. On-time and quality delivery of project objectives and influences project level productivity.• Good understanding on Honeywell DCS Architecture and System Design• Understanding the product requirements, derive the customer use cases and define test plan, validating the use cases in customer used environment.• Verification and validation of various Honeywell & competitor SCADA interfaces with Experion DCS.• Provide training on various Honeywell systems & providing demos to customers about new Honeywell products.• Responsible for setting up the test environment, develop test set ups and test clients, validating the product to functional, non-functional specifications including performance, capacity etc.• Worked at Honeywell International Inc, Sydney, Australia facility- Instrumental in Planning, Designing and Development of test methodologies for the new requirements to be Implemented in latest Experion releases• On Process Migration (OPM) of older Experion releases- R400, R410, R430 & R500 to latest R51x releases.• Plan, design and develop methodologies to test Experion DCS server functionalities like Distributed Server Architecture (DSA),OPC communication methods (OPCI, OPC Advance, SCADA OPC), Alarms, Event, SOE, History, Scan task, Reports, PLC interfacing etc.• Plan, design and develop methodologies to test different SCADA RTUs like Control Edge RTU/PLC, RTU 2020, RC500, Bristol Babcock flowmeters, ABB Total flow, OMNI flowmeters, HC900, Modicon PLC, Master logic PLC, Ge Fanuc 9030, Matrikon OPC, Allen Bradly (via RS Linx) with Honeywell Experion DCS system. Show less

  • Embedded Eng Asst Manager

    Sept 2022 - now

  • Technical Lead

    Oct 2011 - Sept 2022