Sathish Kumar

Experience

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  PepsiCo

  Sept 2005 - Feb 2009

  Hourly production monitoring of all production lines which includes CSD- GRB and PET lines and Aquafina Water line.Production scheduling as per market requirements.Manpower allocation and overtime monitoring of manufacturing staff including outsourced manpower Daily line efficiency monitoring Monitoring of daily and monthly KPI’sGuides and motivates the associates who work in the manufacturing line. Regular coordination with maintenance team for the preventive maintenance of all machines and also in emergency situation like line breakdowns.Coordination with QC team for the preparation of syrup for different flavors of CSD. Manpower Management, Production Planning, RM/PM Requisition and allocation.Daily incentive calculations and downtime monitoring. Show less

  • Manufacturing Team Lead

    Feb 2008 - Feb 2009

  • Manufacturing Associate

    Sept 2005 - Feb 2008
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  Masafi LLC

  Mar 2009 - Nov 2017

  Supervised a team of 40+ employees including daily head counts of departmental employees, overseeing employees’ hours and time off.Responsible for weekly production planning as per D & OPBOM, WIP and Production Batch transfer through ERP system (Oracle E Business Suite, Ver. R12.1)Generating MIS Reports including Production, KPI & OEE and Yield Reports on daily basis to enhance quality and control on process.Responsible for product and raw material variance analysis, downtime analysis and preparing the action planEvaluating internal audit of food safety and other quality systems for all production lines.Cost rationalisation by working on efficiencies and with a concept of effective utilization of resources.Establishing manufacturing quality standards (GMPs /SOPs)Proficiently attending and resolving breakdowns & problems in manufacturing line in coordination with maintenance teamGood Knowledge in Operation, Maintenance & Size Changeover of different types of Filling Machine, Labelling Machine & Packing Machine (Krones) and Krones ErgoBloc L (Blowing, Labelling and Filling)RMPM CoordinatorCoordination with all production department for the inter departmental transfer of Raw materials and Packing Materials through ERP system and physically.Purchase Request generation in the timely manner to avoid chances of stock depletion.Coordination with Finance team for the booking of sales order, shipping and invoicing of the in-house raw materials for Export Sales.Preparation of Purchase Orders when the Purchase Request is approved.Material receiving and Goods Receipt Note creation when the materials received from the supplier.Monitoring of monthly ageing reports of raw materials.Monitoring the stocks of critical raw materials and packing materials on daily basis. Show less

  • Production Foreman - Manufacturing

    Apr 2011 - Nov 2017

  • Production Technician

    Mar 2009 - Apr 2011
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  Bion Atrium Medical Care Pvt Ltd

  Dec 2017 - Apr 2020

  AGM Administration

  Managed a team of 10-15 employees including daily attendance and daily activity monitoring.Planning and Coordinating Administration procedures & systems and devising ways to streamline processes.Recruiting and training new joiners and allocating responsibilities; coordinating with IT team for email ID and other IT related platforms.Assessing staff performance, provide coaching and guidance to ensure maximum efficiencyEvaluating traveling expenses of associates, consolidating and forwarding it to finance department for further verification.Monitoring inventories of office supplies and the purchasing of material with attention to budgetary constraints.Monitor costs and expenses to assist in budget preparation.Worked for the HR department on Entry and Exit ProcedureDocumentation of company policies whenever required.Monitoring of daily stock movements from the warehouse.Monthly on hand stock and sales to the vendors.Coordination with third party logistics team for import and export of the medical devices.Manages customer service issues – related to product.Assigning monthly sales target for the sales teamDigital marketing through social media and B2B sitesTele-calling Pan India for the promotion of the products Show less

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  OMSC Energy Private Limited

  Mar 2021 - Apr 2021

  Freelance Consultant

  Freelance Consultant for opening new Petrol Pump & Gas Godown.

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  Crust N Crumb Food Ingredients Private Limited

  Apr 2021 - now

  Production Executive

  Responsible for Production Planning as per Forecast provided by Sales TeamMonitoring Downtime and summarising the details for preventive maintenance.Summarising monthly production output, efficiency and RMPM yieldsManaging a team of Six Supervisors, Team Leader and more than 75 plant workers.Deriving daily production plan and Job creation for the manufacturing and packing lines in ERP system (APT-ERP, Ver 10.0)Evaluating the performance of Supervisors and the plant workers in the production department monthly.Coordination with Quality Control team to know about the Quality pass of Semi-Finished Goods (SFG), GMP & GHP.Coordination with RMPM store and Dispensing team for the prioritising the production sequences as per production plan. Show less