Sushil Jena

Experience

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  Steel Authority of India Limited

  Apr 2005 - Jun 2005

  Graduate Intern
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  SMC Power Generation Limited

  Jun 2006 - May 2007

  Jr. Executive

  Iron and Steel making, QA

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  CG Power and Industrial Solutions Limited

  Jul 2009 - Aug 2011

  Executive Technology
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  Infinium Precious Resources Ltd.

  Aug 2011 - Jul 2012

  Asst. Manager

  Working in powder metallurgy, Brazing, brazing alloy, Precious metal manufacturing and application, Catalytic converter precious metal, AlloyRole and responsibility*Handling customer technical related queries, supporting application R&D team by providing the customer requirements, supporting testing team activity with customer.*Failure analysis of electrical contact and brazing alloys Project handled Design & Development of brazing alloys, electrical contacts Development of silver based alloyed for industrials used Development of platinum based alloys for industrials used Development of high purity silver metal for anode Show less

• 

  Larsen & Toubro

  Aug 2012 - Aug 2020

  Metallurgical Process and testing-Metallurgical process testing, tensile test, microstructure analysis, grain size analysis, case depth analysis, hardness testing, fatigue and creep analysis-Metallurgical analysis and failure analysis of casting, forging, heat treatment, welding, brazing process-Hardness test, fatigue test, creep test of sheet metal, welding and brazing part-Failure Analysis of components: SEM/EDS, 2D&3D X-ray, Optical Microscopy, FTIR, XRF-Knowledge of product manufacturing [Casting, Machining, Molding, Powder metallurgy, Rapid Prototyping, Heat treatment, Surface coating, Painting, Welding, etc.] -Support supplier development process in material, Heat treatment, Metallurgy & NDT-Fatigue life analysis and residual stress analysis of spring, shaft, welding, casting, forging material Heat treatment Process Development-Process development for SQF furnace, Induction hardening process, surface hardening process-Hardening and tempering, martempering, austempering, carburizing, nitriding, vacuum heat treatment of gear, shaft, tool steel and sheet metalWelding and Brazing Process-Welding process development of MIG/TIG, MFDC Welding, CD welding, Resistance welding of shaft for steel shaft, flanges-Welding process development of dissimilar metal- steel to Cu, Cu-Cu, Cu-bimetal-CD welding and MFDC welding for thick copper to copper welding process developed-NDT testing process UT, MT, PT, LPT testing of welding, forging and casting part.-Brazing of copper to Electrical contact metal AgWC, AgNi, AgW, AgC-Vendor development, new process development of heat treatment, welding, forgings, castings, Powder Metallurgy ProcessQuality Analysis and Quality Control Process-VA/VE, SIX SIGMA activities by proposing alternate materials for driving same / better performance.-Assesses proposed material changes, introducing new materials and / or processes.-Knowledge of VAVE (Value Analysis/ Value Engineering) tools Show less •Research and Development of MV/LV switch gear parts, electrical contact and brazing process•Brazing process development (Brazing of copper to copper, copper to silver alloys, copper to steel)•Heat treatment process development•Heat treatment of switchgear component to improve the life and mechanical properties.•Development of brazing alloys and brazing process to with stand at high temperature on short circuit•Vacuum brazing process to form metallurgical bond between metal and non metal.•Welding of silver to copper and copper to copper by electron beam, CD welding and MFDC welding for circuit breaker•Qualification and Welder Qualification as per various codes such as ASTM, BS, API ASME•Material selection, Corrosion rate estimation, Failure analysis / Root Cause Analysis (RCA)• Extensive Knowledge in Heat Treatment of Industrial Ferrous Materials, Microstructural Design for Steel / Alloy development, Intergranular Corrosion [IGC].• Familiar with failure forms such as Fracture failures (brittle, ductile, etc.), Fatigue failures, Creep and stress rupture, Corrosion Failures (HIC, SSCC, SOHIC and HE, etc), Wear failures, Weld defects, etc. Show less

  • Manager

    Jan 2018 - Aug 2020

  • Asst. Manager (Switchgear Design and Development Center)

    Aug 2012 - Dec 2017
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  Schneider Electric

  Sept 2020 - now

  Special process development- Heat treatment, surface treatment, welding and brazing, shot peening, powder metallurgy, casting- Special welding process development of MFDC, CD and resistance spot welding process of dissimilar metal- Specialized in special heat treatment process of sheet, rod, shaft etc. of steel metal- Heat treatment process: Hardening and Tempering, Surface hardening- Metallic Coating process development: Electrochemical, hot dip galvanizing, anodizing, passivation- Material selection, process qualification of manufacturing process as per design requirement- Fatigue life improvement, corrosion resistance process, hydrogen embrittlement testing- Six sigma, PFMEA, Material Analysis, Material selection, Failure Analysis- Work with cross functional and cross segment team to development and enhancement of material and process support cost reduction- Drive root cause and corrective action analysis to solve critical issue with current material and manufacturing process- Failure analysis expertise of materials failure with mechanical, metallurgical, chemical and NDT testing- Working on different materials and process development of Steel, Stainless steel, Copper, Thermostatic metal, Aluminium Show less

  • Deputy General Manager- Technical Edison Expert at Schneider Electric

    Apr 2022 - now

  • Senior Manager- New Product Industrialization

    Apr 2021 - Mar 2022

  • Manager- New Product Engineering

    Sept 2020 - Apr 2021