Ian Mahaney

Experience

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  LANConnect Systems

  Feb 2009 - Feb 2009

  Intern to Technical Engineer

  Organized hardcopies of software -Installed new OS on a partitioned hard drive -Reconstructed a customer's laptop

• 

  Wellesley Country Club

  May 2009 - Aug 2010

  Lifeguard
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  Sun Cup, Youth Aids

  May 2010 - May 2010

  Volunteer

  Workforce team, Spring 2010 *Annual Event, coordinated between UCSD, SDSU, and USD.

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  University of

  Dec 2010 - Dec 2011

  Sigma Phi Epsilon--Vice President of Communication

  This elected role involved managing multiple projects Responsible for managing a cabinet of 20-25 peopleOverseeing campus wide events to recruit new members, create and print materials, and manage the websiteCoordinate relations with fraternities, sororities and alumniGather information and compile it into presentationsManage calendar, capture minutes, send out correspondence, etc.

• 

  1800GOTJUNK

  Jun 2011 - Aug 2011

  Junk Remover

  Customer Service, Time Management, Logistics, Spacial Visualization, Sales, Good Work Ethic

• 

  Avidyne

  Jul 2012 - Aug 2012

  Mechanical Engineering Intern

  Built test equipment for their new IFD prototype.

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  University of San Diego

  Sept 2012 - Aug 2013

  VP Communications for Sigma Phi EpsilonSenior Design ProjectPresented at Undergraduate Research Conference Referee for Football, Soccer, and DodgeballConflict resolution experience

  • Student

    Aug 2009 - Aug 2013

  • Intramural Referee

    Sept 2012 - May 2013
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  University of San Diego

  Oct 2013 - Dec 2013

  Teaching Assistant/Lab Engineer

  Work with students teaching basic sheet metal working and riveting. Installed new machinery and made improvements to the lab. Prepared materials for the MENG 351 class, and streamlined the construction process by building multiple reusable jigs

• 

  GKN Aerospace

  Jan 2014 - Feb 2016

  I perform all statistical process control roles for the site. This role includes: creating control chart programs and control plans, administrating Gage R&Rs, doing analysis for reduced inspection, capability studies, process certification and monitoring of all key characteristics at the site. I have given training on the subject for all engineers.I perform the role of MRB Coordinator. This includes working with finance, engineering and production to review scrap and submitted parts. I also keep track of corrective actions to assure a reduction in nonconforming material.I have become fluent in Microsoft VBA, to create and maintain multiple excel macros for various functions around the site including for serial number databases, automatic data analysis, tool control reports, program reports, cost of quality reports, scrap reports, production hour tracking, and receive/inspection performance trends.I create site wide training on various subjects including Root Cause Analysis, Fishbone diagrams, 5 Why's, FOD Prevention Training, Tool Control, Total Preventive Maintenance and Autonomous Maintenance, and Calibration. I am also working on implementation of the corporate Manufacturing Engineering Project. Another role I fulfill is an administrator for the quality system TipQA. I am trained in PPAP, and my role includes facilitating the fulfillment of those requirements and of any other quality function. Show less

  • Process Performance Engineer

    Jun 2015 - Feb 2016

  • Process Performance Analyst/Trainer I

    Jul 2014 - Jun 2015

  • Quality Engineering Intern

    Jan 2014 - Jul 2014
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  Johnson Matthey

  Feb 2016 - Jul 2023

  NPI Engineer II

  NPI Engineer for femtosecond (ablative) laser applications, nitinol shape setting, and post processingDesign and implementation manufacturing processes from development to productionManaging CAPEX projects from technology research to machine delivery and production hand-off.Developing new tooling and fixtures to create more efficient processes.In charge of the additive layer manufacturing and determining innovative new applications with the technology.

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  Johnson Matthey - Medical Device Components

  Jul 2021 - now

  Manage the technical team for MDC which covers swiss screw machining, EDM, and Laser Departments. Coordinate the development of new products and work with customers to develop innovative parts with cutting edge technology. Product focus has been on medical components made of precious metals and Nitinol.

  • NPI Technical Manager

    Nov 2023 - now

  • Senior NPI Engineer

    Jul 2021 - May 2024