Muhammad Umair

Experience

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  Pakistan International Airlines

  Jul 2013 - Jul 2013

  Internship

  15 Days Internship at PIA Engineering (Base Maintenance Bay-III) Dated From: 15-July-2013 To: 29-July-2013.Internship Report: http://www.scribd.com/doc/156580320/Pakistan-International-Airlines-PIA-Internship-Report

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  Usman Institute of Technology

  Sept 2014 - Nov 2018

  Lab Engineer

  As Lab Engineer in the Department of Electrical Engineering, I performed the following tasks:• Teaching of assigned lab-courses to undergrad students of Electrical Engineering program, including development of lab manuals, student assessment, posting of results on online student portal and conduction of lab exams.• Counselling of students as class advisor.• Supervision of Final year projects of undergraduate students.• Active participation as member of following faculty committees: 1. Final Year Projects Committee. 2. Continuous Professional Development (CPD) Committee. 3. Examination Committee. • Invigilation in mid-term and end-term examination.• Marking and invigilation in university's admission test of new applicants.• Recommendations about procurement of lab equipment where needed.• Publishing of research articles in national and international journals.• Participation in Faculty development workshops and Continuing Professional Development (CPD) programs. Lab Courses Taught:• Communication Systems (Fall-2014 and Fall-2016)• Digital Logic Design (Fall-2014)• Programming Fundamentals (Spring-2015, Spring-2017 and Spring-2018)• Microprocessor Based Systems (Spring-2015, Spring-2017 and Spring-2018)• Computer Fundaments (Summer-2015)• Basic Electronics (Fall-2015, Fall-2017 and Fall-2018)• Electrical Network Analysis (Fall-2015 and Summer-2017)• Electronic Devices & Circuits (Spring-2016)• Workshop Practice (Spring-2016)• Introduction to Computing (Fall-2017)• Instrumentation & Measurements (Fall-2018)Final Year Projects Supervised:• Supervised Final Year Project 11B batch: “Automatic Sachet Filling Machine”• Supervised Final Year Project 12B batch: “Weight based Fruit Sorting Machine”• Supervising Final Year Project 13B batch: “Automated Restaurant Management System” Show less

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  Qualtech NDE

  Nov 2018 - Aug 2022

  Project Manager (NDT Level-II)

  • Developed Ultrasonic and Visual Inspection Wall crawler robot using Arduino for Qualtech NDE, the crawler was used in thickness monitoring of Above ground Oil storage tanks for CML Inspection as per API & ASME Codes. The main advantage of developing indigenous inspection robot was the reduced cost of production which in lieu decreased the cost of inspection by almost 50% and inspection timeframe by 90%.• Developed a portable X-Y Ultrasonic scanning system using immersion technique and Arduino for rapid inspection of Journal bearings of steam turbines and generators. The key advantages of the scanning system were fast inspection and easy reproduction of inspection result (A-scan) at desired area of interest. • Adhering to OSHA and other regulatory requirements for safe and efficient execution of inspection projects. Developed detailed Inspection reports, project schedules, cost, and scope of all the inspection projects.• Supervised Ultrasonic weld inspection of High-pressure steam piping of power plant. Conducted Failure Analysis research study by using Visual and Liquid penetrant inspection of FRF piping of one of the leading power plants of Pakistan and devised a solution to rectify the pitting problem, later the whole inspection task was published in Elsevier as research article.• Management of inspection projects of various shutdown outages of different Steam turbines, Power plant generators and boiler piping and pressure piping of Pakistan in coordination with Lead NDT Level III Inspection for timely completion of project and adherence to scope, time and cost defined in project charter. Show less

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  Rockwell Automation

  Sept 2022 - now

  • Final production inspection by utilizing different test methodologies including low voltage testing, medium voltage testing for multiple Rockwell Automation products including medium voltage MCC, Starters and PCB testing of all the SGCT circuit boards.• Sound understanding of Electrical schematic diagrams and troubleshooting issues related to design errors caused by Engineering department as well as detailed inspection and finding errors caused by production team and reporting the Quality department.• PLC testing and logic testing of complex custom circuits as per request of Rockwell customers such as wastewater management drives.• Using Connected components workbench and Studio 5000 software for programing Powerflex drives.• Lock-out Tag-out of switch gears and tapping transformers for different voltage ranges (2400V – 6600V) as per construction of medium voltage drives.• Conduct inspection and medium voltage testing of Drives and insuring compliance of Rockwell production standards as well as ISO, CSA/UL requirements. This is the final inspection of a product in which all parts and wiring are ensured that it complies with standards as well as customer requirements.• Following Factory acceptance testing procedure and presenting the final testing during customer witness. Using power monitor for calculating energy efficiency as well power factor compliance.• Using Oscilloscope for measuring different waveforms during medium voltage testing and using thermal camera FLIR for finding out all the hotspots after medium voltage test.• Using SAP Factory Talk for final reporting of values during Hi-pot testing and medium voltage testing along with generating sound measurement report of drives in medium voltage testing.• Sound understanding of circuit and restrictions and capabilities of all test department medium voltage motors installed in Rockwell Cambridge plant. Show less • Completed electrical wiring course in-house training by Rockwell Automation.• Building and wiring Powerflex 6000 and 7000 series of Variable Frequency medium voltage drives using Point-to-point wiring methodology.• Collaboration with other team members for perfectly building drives as per the work instructions provided by Rockwell.• Using multiple power wire crimping and other kinds of mechanical tools for proper lugging and termination of wires and routing them with appropriate distances as per requirement of CSA MV standards.• Handling and placing ESD sensitive PCB boards in VFD and wiring the necessary instrumentations used in drives.• Using SAP Factory talk software for reporting all the Quality checks being monitored during production. Show less

  • Final Test Technician

    Aug 2023 - now

  • Electrical Assembler

    Sept 2022 - Oct 2023