Experience

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  Poona shims pvt. ltd

  May 2010 - Jul 2012

  Assistant engineer r&d

  • Design & Development of Engine Oil Cooler, EGR cooler & Fuel rail as per customer requirement.• Generate 3D CAD model and & 2D drawing of oil cooler , EGR cooler & Fuel rail assembly and component drawings as per manufacturing process requirement.• To follow APQP procedure for development of these products.• To prepare PPAP for handover new developed products to production.• Design & Develop press tools like Blanking, piercing, forming, draw, bending, compound & progressive Tool.• Design & Develop fixtures for brazing, spot welding, assembly, fitment / inspection. Design drill Jigs.• Prepare documentation of TS:16949• Validation & Testing of oil cooler, EGR cooler & Fuel rails. Product validation:• Pilot lot assembly for product, trials & problem solving.• Cooler testing for leakage, endurance & performance test on Test Rig. Show less

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  Tata technologies

  Jul 2012 - Feb 2015

  Assistant engineer engineering & design

  • Design & modification of Engine cooling system, Air intake system & Fand drive arrangement & its child parts for commercial vehicles.• Part Model, Assembly, Lay-out & information fitment & arrangement drawings of several sub- system and its components.• Radiator inlet & Outlet pipe & hoses routing.• Generating Mounting bracket proposals & & final drawings as TRSO.• Radiator mounting brackets, Radiator Pipe & Hoses & its mounting arrangement.• Resolve packaging issues of cooling system, Air intake system & Fan drive with Vehicle integration team.• To prepare manufacturing & assembly drawings with required GD&T of these several sub-system & its child parts.• Design & modification of Cooling system, Air intake system & its child parts as per DFM, DFA & DFS.• Knowledge of GD&T Projects:• Automatic Transmission Prima Truck.• LPO Diesel Hybrid Bus.• 400HP Russia Truck. Show less

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  Cummins turbo technology limited

  Mar 2015 - Mar 2018

  Junior manager-design & drawing

  • Design & modification of turbocharger & its child parts like Turbine housing, compressor housing, bearing housing etc.• Prepare the machining & operation drawings of turbocharger & child parts.• Design & modifications of the turbocharger & its child parts as per project requirement.• Design the mounting bracket as per turbocharger packaging requirement of customer.• Concept design of the turbocharger for weight reduction, cost reduction & efficiency improvement.• Packaging of turbocharger on Engine as per customer requirement.• Design review with cross functional team.• Release the drawings, model & assemblies as per CTT standards.• Project management as per priority of work. Projects:• Worked on different Cummins Engine’s Turbochargers• Worked on Mercedes-Benz Tow stage Turbocharger. Show less

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  Tata technologies

  Mar 2018 - now

  Design engineer-er&d

  • Design & Development of passenger vehicle Fuel system and its components including Fuel Filler, Fuel Tank, Fuel lines, Hoses, mounting brackets & connectors.•Fuel pipe routing & sheet metal bracket design for mounting of fuel lines, connectors & fuel system.•To resolve fuel system packaging issue with DMU (Digital mock up) vehicle integration requirements.•Generating 3D CAD Design & 2D drawings for new product and modification of existing products.•Design & modification of CNG fuel system for passenger vehicle. To package CNG fuel system parts like CNG Receptacle, cylinder, Valve, CNG fuel lines, Regulator & filter and connection on Engine to CNG fuel rail.•Design of CNG cylinder mounting cradle as per the vehicle crash requirements.•Generating Information fitment drawings & layout of Petrol & Diesel Fuel system as well as CNG fuel system.•Material replacement of metal fuel tank to plastic fuel tank for weight & cost reduction.•TRSO (Technical review sign off), CTR (Component test Reports) & Alpha, Beta Build Vehicle sign Off.•Design & modification of fuel system parts assembly & layout suitable for DFM (Design for Manufacturing), DFA (Design for Assembly) & DFS (Design for service ).•Create master data for connectors & standard plastic clamps for ease of selection in new layout & alteration.  Projects:•Altroz Petrol, Diesel & CNG Fuel system.•Nexon Electrical Vehicle Battery packaging. Show less