Jose Frederic Colin

Experience

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  Cascade System Technology

  Apr 2013 - Jul 2015

  Mechanical Engineer

  Promoted to support the design and manufacture of mechanical components and test fixtures for product prototype assemblies and PCB testing. Selected materials and drove design and manufacturing processes, including thermal profiling, depaneling, screen-printing, and programming and operating AOI, SAYAKA router, and high force press fit. • Ensured top-tier design quality and compliance by aligning models with GD&T (geometric dimension & tolerance) standards, reverse engineering to develop BOMs and fabrication drawings, and deploying ISO procedures. • Enhanced prototype (NPI) engineering, high-volume production builds, and high-mix PCB manufacturing by developing and automating efficient manufacturing processes, techniques, and tools. • Created a testing plan to identify the root cause of high scrape rates on PCB assembly lines, performing thermal solder analysis and mechanical testing to uncover defects and reduce the solder production scrap rate by 35%. • Built a 3D model and prototype for a new internal circuits design, partnering with electrical engineers to simulate thermal heat dissipation and ensure optimal performance of LED functions.SMT process, TH soldering process, Wave solder process, Hand Soldering process, Solder stencils, Fixtures, Testing. Show less

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  JAE Oregon

  Jul 2015 - Dec 2022

  Design Engineer

  Brought on to lead the research, design, development, and prototyping of NPI (new product ideas), of electrical connectors for automotive applications, such as Airbag SRS connectors and Squib Self-reject connectors (AK2, AK3(ABX), and AK2+ESD). Managed key analyses, specifications, technical modifications, and laboratory documentation. • Played a key role in the development and launch manufacture of new products by configuring machinery and equipment as needed.• Aligned designs with automotive standard connector specifications such as USCAR, ISO, FORD, General Motors, VOLVO, JLR, and other top manufacturers.• Boosted customer satisfaction and retention, addressing concerns with airbag connectors by performing Failure Analysis at the customer’s plan, re-evaluation of the product electrical, mechanical, and environmental testing.• Engineered an AK2 self-rejection automotive airbag connector through material analysis, outlining design requirements, and performing simulations for FEA, validation, and verification. • Designed 3D drawings and models in SolidWorks, drafted product documentation (design verification testing(DV), product validation testing(PV), Design Failure Mode and Effects Analysis (DFMEA), Process Failure Mode and Effects Analysis (PFMEA), ADVP&Rs reports, Bill of Materials (BOM), Measurement System Analysis Studies(MSA)), collaborated with engineers in Japan and Mexico, and executed testing for successful manufacturing, launch, and production. • Provided critical customer support for technical questions, engaging with FCA, Jaguar, and GM teams.Plastic injection molding, tooling verification, SPCs, drawing, 3D modeling, metrology, prototyping, molding soft tools. Show less

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  Flex

  Dec 2022 - Jul 2023

  Systems Engineer

  Took charge of designing and developing mechanical assembly processes for automotive applications and electronic devices, supporting RFQs mass production in Mexico plants. Led the design and configuration of machinery and equipment for subsidiary production plants.• Verified customer requirements and designs to provide an CCU computer module quote for a key customer; supported the verification of 40% of customer mechanical requirements. • Built a team at the Guadalajara manufacturing plant to develop a mechanical assembly process that supported 20% of assembly equipment quotes, enabling Flex to be a finalist for a General Motors RFQ. • Worked cross-functionally to transfer production lines from Milpitas, CA to Guadalajara, Mexico for a Autonomy/ADAS project - Next Generation Automotive Technology) • Guided the validation, assembly, and testing of equipment, as well as mechanical models, bills of material, and quotes with local suppliers. Show less

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  Xerox

  Oct 2023 - now

  Design Engineer

  Designing, developing, and introducing new products with the greatest possible design margins and in the shortest amount of time. Provide mechanical design support using CAD systems to facilitate fabrication of parts and components for production and safety continuous improvement activities.• Analyzing, and documenting product designs that meet product function, cost, reliability, manufacturability, and safety requirements.• Researching and developing core technologies.• Identifying, quantifying, and implementing tools, methods, processes, and equipment that improve the department's quality, reliability, and productivity.• Pursuing continuous improvement and ease of doing business to meet or exceed customer needs.• Developing procedures and processes that lead to reliable designs.• Using the tools of total quality, lean manufacturing, and design for manufacturability.• Effectively communicating information to co-workers, customers, and suppliers.• Serving as a project team member throughout the New Product Development process.• Responsible for meeting project and product goals. Show less

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  Self-employed

  May 2024 - now

  Freelance Designer
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  Intel Corporation

  Jun 2024 - now

  BE Metals

  Took responsibility for specialized processing equipment (Metal deposition, PVD/CVD equipment) to maintain the safety, quality, output, and cost performance of the manufacturing factory. Prioritized and executed daily preventive maintenance work plans according to the WIP movement, tools and test wafer availability.Collaborated with X-function teams for tool PM, CIP, tool retrofit, and root cause analysis.These activities included: Performing operational tasks (running sequences test, partitions, thickness, and defect test).Preventative maintenance.Troubleshooting to determine problems with equipment used in the manufacturing process (OCC/OOD responses, and basic E3 tool recoveries).Conduct engineering tests and detailed experimental testing to collect data or assist in process development. Show less