Ahmed Badry

Experience

• 

  Danone

  Aug 2008 - Apr 2016

   Managing and leading external audits (PRP – Food safety indicator – FSSC 22000) preparations with other functions from industrial, supply chain, SSD and Quality teams.  Prepare for FSSC 22000 certification. Including documents management. Manage consumer complaints cases, investigations and reporting. Provide ongoing guidance, supervision, and vision to support comprehensive quality and food safety programs for ensuring continuity of business according to consumer and regulatory expectations. Monitor performance of quality control systems to ensure effectiveness and efficiency Ensure review and update of standard operating procedures, processes and systems inside factory and quality assurance manuals generally. Conduct internal audits. Follow up with action plans. Validation for new projects and machines in plant, from quality perspective. Deliver quality mindset trainings for plant and SC. Manage non-conformity and exception cases internally (derogation) or global heads (Concession). Set procedures and systems that insure product safety and conformity Show less  Managing and controlling products Quality, to insure compliance with Danone & legal standards. Applying knowledge of controlled production, sampling techniques, testing procedures and statistical analysis. Review laboratory reports of tested batches and recommend a full-scale production of batches meeting company or consumer specifications and complying with legal standards.  Direct and coordinate investigation of complaints concerning defective products and recommend response to complaints, considering test reports, production records, legal standards and complaints validity. Manage consumer’s complaints, investigate root causes and put corrective and preventative actions.  Keep detailed reports of the products, services, shipments and recommendations. Also records of legal documents and manufacturing data. Validation for new projects and machines in plant, on floor and by lab tests using Neptune tools. Complete contribution with production team by implementing QC activities on floor and launch quality communication (SQCDME board) with on line trainings for operators. Develop Lab& QC records to be compromised and realistic with Consumer Key Criteria and ABC product conformity. Show less  Assure all microbiological tests on raw materials and final product, which is needed for measure food safety element and consumer satisfactory. Supervise chemical lab engineer, and assure all chemical tests on raw materials and process milk till final product. Train new staff on routine work analysis, and new methods.  Train all lab staff on lab equipments ( operating and handling ).  Build calibration system for lab equipments and insure implementation. Validation for new projects and machines in plant, on floor and by lab tests. Report all ABC criteria for final products to AME Zone. Develop food safety elements of Danone (Hygiene, food safety, control plan, HACCP, Traceability, and biovigilance ). Implement an action plan for CIP development using Neptune tool, lead Neptune team for CIP validation. Show less

  • Factory Quality Systems Manager

    Feb 2014 - Apr 2016

  • Quality Control Manager

    Aug 2012 - Feb 2014

  • Quality Control Coordinator

    Mar 2011 - Aug 2012

  • Lab & Quality Control shift leader

    Aug 2010 - Mar 2011

  • Lab & Quality Control Engineer

    Aug 2008 - Aug 2010
• 

  Beyti - A Joint Venture of Almarai & Pepsico

  Mar 2016 - now

   Develop and maintain strategic processes to ensure proper supplierapproval, Materials Qualification and supplier performance evaluationaccording to Al-Marai, PepsiCo and Beyti standards. Identify and mitigate potential risk regarding Procured materials incontribution with food safety team in site. Interface with procurement, manufacturing, engineering and other relateddepartments to resolve supplier quality issues. Contribute in innovation, re-innovation and cost value projects, insuringprocure a material with best quality from an approved supplier on time. Manage milk development plans in the light of milk supplier performance andmilk development projects. Develop procurement quality clauses, systems and procedures. Manage periodic supplier performance reviews & Audits and provideinput/recommendation to reevaluate supplier status. Show less

  • Senior Quality Control / Quality Assurance Manager

    Feb 2022 - now

  • Quality Manager - Upstream (Procurement)

    Mar 2016 - May 2022